Superelastic NiTi Functional Components by High-Precision Laser Powder Bed Fusion Process: The Critical Roles of Energy Density and Minimal Feature Size.

ABSTRACT: Additive manufacturing (AM) was recently developed for building intricate devices in many fields. Especially for laser powder bed fusion (LPBF), its high-precision manufacturing capability and adjustable process parameters are involved in tailoring the performance of functional components. NiTi is well-known as smart material utilized widely in biomedical fields thanks to its unique superelastic and shape-memory performance. However, the properties of NiTi are extremely sensitive to material microstructure, which is mainly determined by process parameters in LPBF. In this work, we choose a unique NiTi intricate component: a robotic cannula tip, in which material superelasticity is a crucial requirement as the optimal object. First, the process window was confirmed by printing thin walls and bulk structures. Then, for optimizing parameters precisely, a Gyroid-type sheet triply periodic minimal-surface (G-TPMS) structure was proposed as the standard test sample. Finally, we verified that when the wall thickness of the G-TPMS structure is smaller than 130 μm, the optimal energy density changes from 167 J/m³ to 140 J/m³ owing to the lower cooling rate of thinner walls. To sum up, this work puts forward a novel process optimization methodology and provides the processing guidelines for intricate NiTi components by LPBF.

SUBMITTER: Qu S 

PROVIDER: S-EPMC10383407 | biostudies-literature | 2023 Jul

REPOSITORIES: biostudies-literature