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Rapid and inexpensive synthesis of liter-scale SiC aerogels.


ABSTRACT: Ceramic aerogels are promising materials for thermal insulation and protection under harsh environments. Yet current synthesis methods fail to provide an energy-, time-, and cost-effective route for high-throughput production and large-scale applications, especially for non-oxide ceramic aerogels. Here we reported a way to synthesize SiC aerogels within seconds and over liter scale, with a demonstrated throughput of ~16 L min-1 in a typical lab experiment. The key lies in renovated combustion synthesis and a fast expansion from powder reactants to aerogel products over 1000% in volume. The synthesis process is self-sustainable and requires minimal energy input. The product is very cheap, with an estimated price of ~$0.7 L-1 (~$7 kg-1). The obtained SiC aerogels have excellent thermo-mechanical properties, including low thermal conductivity, high elasticity, and damage tolerance. Our invention not only offers a practical pathway for large-scale applications of ceramic aerogels, but also calls for rethinking of combustion synthesis in one-step conversion from raw chemicals to bulk products ready for practical applications.

SUBMITTER: Han L 

PROVIDER: S-EPMC11322506 | biostudies-literature | 2024 Aug

REPOSITORIES: biostudies-literature

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Rapid and inexpensive synthesis of liter-scale SiC aerogels.

Han Lujia L   Chen Shile S   Li Honghua H   Dong Yanhao Y   Wang Chang-An CA   Li Jiangtao J  

Nature communications 20240813 1


Ceramic aerogels are promising materials for thermal insulation and protection under harsh environments. Yet current synthesis methods fail to provide an energy-, time-, and cost-effective route for high-throughput production and large-scale applications, especially for non-oxide ceramic aerogels. Here we reported a way to synthesize SiC aerogels within seconds and over liter scale, with a demonstrated throughput of ~16 L min<sup>-1</sup> in a typical lab experiment. The key lies in renovated co  ...[more]

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