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Reducing door-to-needle times using Toyota's lean manufacturing principles and value stream analysis.


ABSTRACT: Earlier tissue-type plasminogen activator (tPA) treatment for acute ischemic stroke increases efficacy, prompting national efforts to reduce door-to-needle times. We used lean process improvement methodology to develop a streamlined intravenous tPA protocol.In early 2011, a multidisciplinary team analyzed the steps required to treat patients with acute ischemic stroke with intravenous tPA using value stream analysis (VSA). We directly compared the tPA-treated patients in the "pre-VSA" epoch with the "post-VSA" epoch with regard to baseline characteristics, protocol metrics, and clinical outcomes.The VSA revealed several tPA protocol inefficiencies: routing of patients to room, then to CT, then back to the room; serial processing of workflow; and delays in waiting for laboratory results. On March 1, 2011, a new protocol incorporated changes to minimize delays: routing patients directly to head CT before the patient room, using parallel process workflow, and implementing point-of-care laboratories. In the pre and post-VSA epochs, 132 and 87 patients were treated with intravenous tPA, respectively. Compared with pre-VSA, door-to-needle times and percent of patients treated ?60 minutes from hospital arrival were improved in the post-VSA epoch: 60 minutes versus 39 minutes (P<0.0001) and 52% versus 78% (P<0.0001), respectively, with no change in symptomatic hemorrhage rate.Lean process improvement methodology can expedite time-dependent stroke care without compromising safety.

SUBMITTER: Ford AL 

PROVIDER: S-EPMC3508290 | biostudies-literature | 2012 Dec

REPOSITORIES: biostudies-literature

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Reducing door-to-needle times using Toyota's lean manufacturing principles and value stream analysis.

Ford Andria L AL   Williams Jennifer A JA   Spencer Mary M   McCammon Craig C   Khoury Naim N   Sampson Tomoko R TR   Panagos Peter P   Lee Jin-Moo JM  

Stroke 20121108 12


<h4>Background and purpose</h4>Earlier tissue-type plasminogen activator (tPA) treatment for acute ischemic stroke increases efficacy, prompting national efforts to reduce door-to-needle times. We used lean process improvement methodology to develop a streamlined intravenous tPA protocol.<h4>Methods</h4>In early 2011, a multidisciplinary team analyzed the steps required to treat patients with acute ischemic stroke with intravenous tPA using value stream analysis (VSA). We directly compared the t  ...[more]

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