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Facile and cost-effective production of microscale PDMS architectures using a combined micromilling-replica moulding (?Mi-REM) technique.


ABSTRACT: We describe a cost-effective and simple method to fabricate PDMS-based microfluidic devices by combining micromilling with replica moulding technology. It relies on the following steps: (i) microchannels are milled in a block of acrylic; (ii) low-cost epoxy adhesive resin is poured over the milled acrylic block and allowed to cure; (iii) the solidified resin layer is peeled off the acrylic block and used as a mould for transferring the microchannel architecture onto a PDMS layer; finally (iv) the PDMS layer is plasma bonded to a glass surface. With this method, microscale architectures can be fabricated without the need for advanced technological equipment or laborious and time-consuming intermediate procedures. In this manuscript, we describe and validate the microfabrication procedure, and we illustrate its applicability to emulsion and microbubble production.

SUBMITTER: Carugo D 

PROVIDER: S-EPMC4706591 | biostudies-literature | 2016 Feb

REPOSITORIES: biostudies-literature

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Facile and cost-effective production of microscale PDMS architectures using a combined micromilling-replica moulding (μMi-REM) technique.

Carugo Dario D   Lee Jeong Yu JY   Pora Anne A   Browning Richard J RJ   Capretto Lorenzo L   Nastruzzi Claudio C   Stride Eleanor E  

Biomedical microdevices 20160201 1


We describe a cost-effective and simple method to fabricate PDMS-based microfluidic devices by combining micromilling with replica moulding technology. It relies on the following steps: (i) microchannels are milled in a block of acrylic; (ii) low-cost epoxy adhesive resin is poured over the milled acrylic block and allowed to cure; (iii) the solidified resin layer is peeled off the acrylic block and used as a mould for transferring the microchannel architecture onto a PDMS layer; finally (iv) th  ...[more]

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