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The mechanical and photoelastic properties of 3D printable stress-visualized materials.

ABSTRACT: Three-dimensional (3D) printing technology integrating frozen stress techniques has created a novel way to directly represent and characterize 3D interior discontinuities and the full-field stress induced by mining- or construction-related disturbances of deeply buried rock masses. However, concerns have been raised about the similitude between the mechanical behaviours of the printed model and its prototype rock mass. Ensuring the mechanical properties of the printable materials are as close as possible to those of real rock mass is of critical significance. In this work, a transparent, light, photosensitive polymer material was investigated for applications in frozen stress tests. The chemical composition of the material was determined by integrating the results of infrared spectroscopy (IR spectroscopy), X-ray diffraction (XRD), pyrolysis, gas chromatography and mass spectrometry (PY-GC/MS). Measures to improve the mechanical properties of the printable material, including printing orientation, post-processing, and temperature control, were evaluated by comparing the treated material with its prototype rock. The optical stress sensitivity of the material, including stress-visualized properties and stress-frozen performance, was also tested. This study offers an understanding of how printable materials should be modified to better simulate real rock masses, in terms of not only their geological geometry but also their mechanical performance.

SUBMITTER: Wang L

PROVIDER: S-EPMC5589947 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:BackgroundDifferent 3D-printed materials polyactic acid (PLA), polyamide (PA), polycarbonates (PC), acrylonitrile butadiene styrene (ABS) and GreenTEC Pro®I have been considered for surgical templates, but there is a sparity of data about how these materials are affected by steam sterilization. The aim of the current study was to test if and how these materials change morphologically when high temperature, pressure and humidity are applied during the steam sterilization process. The overall aim is to create patient-specific sawing templates for performing corrective osteotomies. After the designing process, test-specimens with five different materials: PLA, PC, ABS, PA and GreenTEC Pro® were 3D-printed in two filling grades (30 and 100%). The FDM method was used for printing. After 3D-printing, the test-specimens were steam sterilized with a standard program lasting 20 min, at a temperature of 121 °C and a pressure of 2-3 bar. In order to measure the deviation of the printed model, we measured the individual test-specimens before and after steam sterilization using a sliding gauge.ResultsPC, PA and ABS showed great morphological deviations from the template after 3D-printing and steam sterilization (> 1%) respectively. ABS proved unsuitable for steam sterilization. PLA and GreenTEC Pro® demonstrated fewer morphological deviations both before and after sterilization. Therefore, we decided to perform a second test just with PLA and Green-TEC Pro® to find out which material has the highest stability and is probably able to be used for clinical application. The smallest deviations were found with the GreenTEC Pro® solid body. After autoclaving, the specimens showed a deviation from the planned body and remained below the 1% limit.ConclusionSteam sterilization causes morphological deviations in 3D printed objects. GreenTEC Pro® seems to be a suitable material for clinical use, not only for intraoperative use, but also for precise modeling. Microbiological examination, as well as biomechanical tests, should be performed to further assess whether intraoperative use is possible.

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The mechanical and photoelastic properties of 3D printable stress-visualized materials.

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