Browse
Submit Data
Databases
API
Help

Dataset Information

25 Views

0 Connections

0 Citations

0 Reanalyses

0 Downloads

Omics score: 0

One-step volumetric additive manufacturing of complex polymer structures.

ABSTRACT: Two limitations of additive manufacturing methods that arise from layer-based fabrication are slow speed and geometric constraints (which include poor surface quality). Both limitations are overcome in the work reported here, introducing a new volumetric additive fabrication paradigm that produces photopolymer structures with complex nonperiodic three-dimensional geometries on a time scale of seconds. We implement this approach using holographic patterning of light fields, demonstrate the fabrication of a variety of structures, and study the properties of the light patterns and photosensitive resins required for this fabrication approach. The results indicate that low-absorbing resins containing ~0.1% photoinitiator, illuminated at modest powers (~10 to 100 mW), may be successfully used to build full structures in ~1 to 10 s.

SUBMITTER: Shusteff M

PROVIDER: S-EPMC5724355 | biostudies-literature | 2017 Dec

REPOSITORIES: biostudies-literature

ACCESS DATA

Json Xml

Publications

One-step volumetric additive manufacturing of complex polymer structures.

Shusteff Maxim M Browar Allison E M AEM Kelly Brett E BE Henriksson Johannes J Weisgraber Todd H TH Panas Robert M RM Fang Nicholas X NX Spadaccini Christopher M CM

Science advances 20171208 12

Two limitations of additive manufacturing methods that arise from layer-based fabrication are slow speed and geometric constraints (which include poor surface quality). Both limitations are overcome in the work reported here, introducing a new volumetric additive fabrication paradigm that produces photopolymer structures with complex nonperiodic three-dimensional geometries on a time scale of seconds. We implement this approach using holographic patterning of light fields, demonstrate the fabric ...[more]

PMID: 29230437

Similar Datasets

Deconvolution volumetric additive manufacturing.

Project description:Volumetric additive manufacturing techniques are a promising pathway to ultra-rapid light-based 3D fabrication. Their widespread adoption, however, demands significant improvement in print fidelity. Currently, volumetric additive manufacturing prints suffer from systematic undercuring of fine features, making it impossible to print objects containing a wide range of feature sizes, precluding effective adoption in many applications. Here, we uncover the reason for this limitation: light dose spread in the resin due to chemical diffusion and optical blurring, which becomes significant for features ⪅0.5 mm. We develop a model that quantitatively predicts the variation of print time with feature size and demonstrate a deconvolution method to correct for this error. This enables prints previously beyond the capabilities of volumetric additive manufacturing, such as a complex gyroid structure with variable thickness and a fine-toothed gear. These results position volumetric additive manufacturing as a mature 3D printing method, all but eliminating the gap to industry-standard print fidelity.

| S-EPMC10362001 | biostudies-literature

High-resolution tomographic volumetric additive manufacturing.

Project description:In tomographic volumetric additive manufacturing, an entire three-dimensional object is simultaneously solidified by irradiating a liquid photopolymer volume from multiple angles with dynamic light patterns. Though tomographic additive manufacturing has the potential to produce complex parts with a higher throughput and a wider range of printable materials than layer-by-layer additive manufacturing, its resolution currently remains limited to 300 µm. Here, we show that a low-étendue illumination system enables the production of high-resolution features. We further demonstrate an integrated feedback system to accurately control the photopolymerization kinetics over the entire build volume and improve the geometric fidelity of the object solidification. Hard and soft centimeter-scale parts are produced in less than 30 seconds with 80 µm positive and 500 µm negative features, thus demonstrating that tomographic additive manufacturing is potentially suitable for the ultrafast fabrication of advanced and functional constructs.

| S-EPMC7015946 | biostudies-literature

Rapid, continuous additive manufacturing by volumetric polymerization inhibition patterning.

Project description:Contemporary, layer-wise additive manufacturing approaches afford sluggish object fabrication rates and often yield parts with ridged surfaces; in contrast, continuous stereolithographic printing overcomes the layer-wise operation of conventional devices, greatly increasing achievable print speeds and generating objects with smooth surfaces. We demonstrate a novel method for rapid and continuous stereolithographic additive manufacturing by using two-color irradiation of (meth)acrylate resin formulations containing complementary photoinitiator and photoinhibitor species. In this approach, photopatterned polymerization inhibition volumes generated by irradiation at one wavelength spatially confine the region photopolymerized by a second concurrent irradiation wavelength. Moreover, the inhibition volumes created using this method enable localized control of the polymerized region thickness to effect single-exposure, topographical patterning.

| S-EPMC6357759 | biostudies-literature

Controlling Light in Scattering Materials for Volumetric Additive Manufacturing.

Project description:3D printing has revolutionized the manufacturing of volumetric components and structures in many areas. Several fully volumetric light-based techniques have been recently developed thanks to the advent of photocurable resins, promising to reach unprecedented short print time (down to a few tens of seconds) while keeping a good resolution (around 100 μm). However, these new approaches only work with homogeneous and relatively transparent resins so that the light patterns used for photo-polymerization are not scrambled along their propagation. Herein, a method that takes into account light scattering in the resin prior to computing projection patterns is proposed. Using a tomographic volumetric printer, it is experimentally demonstrated that implementation of this correction is critical when printing objects whose size exceeds the scattering mean free path. To show the broad applicability of the technique, functional objects of high print fidelity are fabricated in hard organic scattering acrylates and soft cell-laden hydrogels (at 4 million cells mL-1 ). This opens up promising perspectives in printing inside turbid materials with particular interesting applications for bioprinting cell-laden constructs.

| S-EPMC9353445 | biostudies-literature

Volumetric additive manufacturing of pristine silk-based (bio)inks.

Project description:Volumetric additive manufacturing (VAM) enables fast photopolymerization of three-dimensional constructs by illuminating dynamically evolving light patterns in the entire build volume. However, the lack of bioinks suitable for VAM is a critical limitation. This study reports rapid volumetric (bio)printing of pristine, unmodified silk-based (silk sericin (SS) and silk fibroin (SF)) (bio)inks to form sophisticated shapes and architectures. Of interest, combined with post-fabrication processing, the (bio)printed SS constructs reveal properties including reversible as well as repeated shrinkage and expansion, or shape-memory; whereas the (bio)printed SF constructs exhibit tunable mechanical performances ranging from a few hundred Pa to hundreds of MPa. Both types of silk-based (bio)inks are cytocompatible. This work supplies expanded bioink libraries for VAM and provides a path forward for rapid volumetric manufacturing of silk constructs, towards broadened biomedical applications.

| S-EPMC9839706 | biostudies-literature

Interfacial Behaviour in Polymer Composites Processed Using Droplet-Based Additive Manufacturing.

Project description:In this study, we show the extent of interfacial behaviour in the mechanical performance of thermoplastic polyurethane elastomer (TPU)/acrylonitrile butadiene styrene (ABS) composite material manufactured using droplet-based additive manufacturing. Both the interface orientation and the interface strength are varied during the processing. Prior to tensile experiments, X-ray micro-tomography imaging is undertaken to obtain the microstructural arrangement of polymer droplets in the part. Tensile loading is performed simultaneously with digital image acquisition to reveal the extent of strain localization using a digital image correlation approach. The experiments are performed up to the failure of the specimens. Finite element computation based on 3D imaging of the ABS/TPU composite is considered to predict the role of the interface as well as the defect influence on the tensile performance. The experimental results show a major connectivity of the process-generated porosity and a distinct morphology of the ABS/TPU interface. The predictions demonstrate that, despite the limited amount of porosity, their connectivity plays a significant role in triggering damage initiation and growth up to the failure of the composite material.

| S-EPMC8914745 | biostudies-literature

Additive manufacturing of strong silica sand structures enabled by polyethyleneimine binder.

Project description:Binder Jet Additive Manufacturing (BJAM) is a versatile AM technique that can form parts from a variety of powdered materials including metals, ceramics, and polymers. BJAM utilizes inkjet printing to selectively bind these powder particles together to form complex geometries. Adoption of BJAM has been limited due to its inability to form strong green parts using conventional binders. We report the discovery of a versatile polyethyleneimine (PEI) binder for silica sand that doubled the flexural strength of parts to 6.28 MPa compared with that of the conventional binder, making it stronger than unreinforced concrete (~4.5 MPa) in flexural loading. Furthermore, we demonstrate that PEI in the printed parts can be reacted with ethyl cyanoacrylate through a secondary infiltration, resulting in an increase in flexural strength to 52.7 MPa. The strong printed parts coupled with the ability for sacrificial washout presents potential to revolutionize AM in various applications including construction and tooling.

| S-EPMC8390701 | biostudies-literature

Polymer-Based Additive Manufacturing for Orthotic and Prosthetic Devices: Industry Outlook in Canada.

Project description:The conventional manufacturing methods for fabricating orthotic and prosthetic (O&P) devices have been in practice for a very long time. Recently, O&P service providers have started exploring different advanced manufacturing techniques. The objective of this paper is to perform a mini review on recent progress in the use of polymer-based additive manufacturing (AM) for O&P devices and to gather insights from the O&P professionals on the current practices and technologies and on the prospect of using AM techniques in this field. In our study, first, scientific articles on AM for O&P devices were studied. Then, twenty-two (22) interviews were conducted with O&P professionals from Canada. The primary focus was on five key areas: cost, material, design and fabrication efficiency, structural strength, functionality, and patient satisfaction. The cost of manufacturing the O&P devices using AM techniques is lower as compared to the conventional methods. O&P professionals expressed their concern over the materials and structural strength of the 3D-printed prosthetic devices. Published articles report comparable functionality and patient satisfaction for both O&P devices. AM also greatly improves design and fabrication efficiency. However, due to a lack of qualification standards for 3D printed O&P devices, 3D printing is being embraced more slowly in the O&P business than in other industries.

| S-EPMC10057521 | biostudies-literature

Predicting mechanical properties of material extrusion additive manufacturing-fabricated structures with limited information.

Project description:Mechanical properties of additively manufactured structures fabricated using material extrusion additive manufacturing are predicted through combining thermal modeling with entanglement theory and molecular dynamics approaches. A one-dimensional model of heat transfer in a single road width wall is created and validated against both thermography and mechanical testing results. Various model modifications are investigated to determine which heat transfer considerations are important to predicting properties. This approach was able to predict tear energies on reasonable scales with minimal information about the polymer. Such an approach is likely to be applicable to a wide range of amorphous and low crystallinity thermoplastics.

| S-EPMC9427823 | biostudies-literature

One-step optogenetics with multifunctional flexible polymer fibers.

Project description:Optogenetic interrogation of neural pathways relies on delivery of light-sensitive opsins into tissue and subsequent optical illumination and electrical recording from the regions of interest. Despite the recent development of multifunctional neural probes, integration of these modalities in a single biocompatible platform remains a challenge. We developed a device composed of an optical waveguide, six electrodes and two microfluidic channels produced via fiber drawing. Our probes facilitated injections of viral vectors carrying opsin genes while providing collocated neural recording and optical stimulation. The miniature (<200 μm) footprint and modest weight (<0.5 g) of these probes allowed for multiple implantations into the mouse brain, which enabled opto-electrophysiological investigation of projections from the basolateral amygdala to the medial prefrontal cortex and ventral hippocampus during behavioral experiments. Fabricated solely from polymers and polymer composites, these flexible probes minimized tissue response to achieve chronic multimodal interrogation of brain circuits with high fidelity.

| S-EPMC5374019 | biostudies-literature

OmicsDI is part of the ELIXIR infrastructure

OmicsDI is an Elixir interoperability service. Learn more ›

Tweets

OmicsDI Databases

PRIDE
PeptideAtlas
MassIVE
JPOST Repository
Physiome Model Repository

EGA
EVA
ENA
LINCS
PAXDB
Cell Collective

MetaboLights
Metabolomics Workbench
MetabolomeExpress
GNPS
BioModels
FAIRDOMHub

ArrayExpress
dbGaP
ExpressionAtlas
GEO
NODE

Information

Databases
Help
API
Contact us
Code on GitHub
Terms of use
Submit Data