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Grayscale digital light processing 3D printing for highly functionally graded materials.


ABSTRACT: Three-dimensional (3D) printing or additive manufacturing, as a revolutionary technology for future advanced manufacturing, usually prints parts with poor control of complex gradients for functional applications. We present a single-vat grayscale digital light processing (g-DLP) 3D printing method using grayscale light patterns and a two-stage curing ink to obtain functionally graded materials with the mechanical gradient up to three orders of magnitude and high resolution. To demonstrate the g-DLP, we show the direct fabrication of complex 2D/3D lattices with controlled buckling and deformation sequence, negative Poisson's ratio metamaterial, presurgical models with stiffness variations, composites for 4D printing, and anti-counterfeiting 3D printing.

SUBMITTER: Kuang X 

PROVIDER: S-EPMC6499595 | biostudies-literature | 2019 May

REPOSITORIES: biostudies-literature

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Grayscale digital light processing 3D printing for highly functionally graded materials.

Kuang Xiao X   Wu Jiangtao J   Chen Kaijuan K   Zhao Zeang Z   Ding Zhen Z   Hu Fengjingyang F   Fang Daining D   Qi H Jerry HJ  

Science advances 20190503 5


Three-dimensional (3D) printing or additive manufacturing, as a revolutionary technology for future advanced manufacturing, usually prints parts with poor control of complex gradients for functional applications. We present a single-vat grayscale digital light processing (g-DLP) 3D printing method using grayscale light patterns and a two-stage curing ink to obtain functionally graded materials with the mechanical gradient up to three orders of magnitude and high resolution. To demonstrate the g-  ...[more]

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