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Robust Surface-Engineered Tape-Cast and Extrusion Methods to Fabricate Electrically-Conductive Poly(vinylidene fluoride)/Carbon Nanotube Filaments for Corrosion-Resistant 3D Printing Applications.

ABSTRACT: We developed a poly(vinylidene fluoride)/carbon nanotube (PVDF-MWCNT) filament as a feed for printing of electrically-conductive and corrosion-resistant functional material by fused filament fabrication (FFF). Using an environment-friendly procedure to fabricate PVDF-MWCNT filament, we achieved the best reported electrical conductivity of printable PVDF-MWCNT filament of 28.5 S cm^-1 (90 wt% PVDF and 10 wt% CNT). The PVDF-MWCNT filaments are chemically stable in acid, base, and salt solution, with no significant changes in electrical conductivity and mass of the filaments. Our processing method is robust and allow a uniform mixture of PVDF and CNT with a wide range of CNT percentage up to 99.9%. We demonstrated the printing of PVDF-MWCNT filaments to create 3D shapes; printed using a low-cost commercial consumer-grade FFF 3D printer. We found many adjustments of printer parameters are needed to print filament with CNT content >10 wt%, but easier printing for CNT content ≤10 wt%. Since this was due to printer limitation, we believed that PVDF-MWCNT with higher CNT percentage (to a certain limit) and larger electrical conductivity could be printed with a custom-built printer (for example stronger motor). PVDF-MWCNT filament shows higher electrical conductivity (28.5 S cm^-1) than compressed composite (8.8 S cm^-1) of the same 10 wt% of CNT, due to more alignment of CNT in the longitudinal direction of the extruded filament. Printable PVDF-MWCNT-Fe₂O₃ (with a functional additive of Fe₂O₃) showed higher electrical conductivity in the longitudinal direction at the filament core (42 S cm^-1) compared to that in the longitudinal direction at the filament shell (0.43 S cm^-1) for sample with composition of 60 wt% PVDF, 20 wt% CNT, and 20 wt% Fe₂O₃, due to extrusion skin effect with segregation of electrically insulating Fe₂O₃ at the shell surface of PVDF-MWCNT-Fe₂O₃.

SUBMITTER: Almazrouei A

PROVIDER: S-EPMC6610098 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:Long-distance electron transfer in marine environments couples physically separated redox half-reactions, impacting biogeochemical cycles of iron, sulfur and carbon. Bacterial bio-electrochemical systems that facilitate electron transfer via conductive filaments or across man-made electrodes are well-known, but the impact of abiotic currents across naturally occurring conductive and semiconductive minerals is poorly understood. In this paper I use cyclic voltammetry to explore electron transfer between electrodes made of common iron minerals (magnetite, hematite, pyrite, pyrrhotite, mackinawite, and greigite), and hydroquinones-a class of organic molecules found in carbon-rich sediments. Of all tested minerals, only pyrite and magnetite showed an increase in electric current in the presence of organic molecules, with pyrite showing excellent electrocatalytic performance. Pyrite electrodes performed better than commercially available glassy carbon electrodes and showed higher peak currents, lower overpotential values and a smaller separation between oxidation and reduction peaks for each tested quinone. Hydroquinone oxidation on pyrite surfaces was reversible, diffusion controlled, and stable over a large number of potential cycles. Given the ubiquity of both pyrite and quinones, abiotic electron transfer between minerals and organic molecules is likely widespread in Nature and may contribute to several different phenomena, including anaerobic respiration of a wide variety of microorganisms in temporally anoxic zones or in the proximity of hydrothermal vent chimneys, as well as quinone cycling and the propagation of anoxic zones in organic rich waters. Finally, interactions between pyrite and quinones make use of electrochemical gradients that have been suggested as an important source of energy for the origins of life on Earth. Ubiquinones and iron sulfide clusters are common redox cofactors found in electron transport chains across all domains of life and interactions between quinones and pyrite might have been an early analog of these ubiquitous systems.

Project description:Microbially produced electrically conductive protein filaments are of interest because they can function as conduits for long-range biological electron transfer. They also show promise as sustainably produced electronic materials. Until now, microbially produced conductive protein filaments have been reported only for bacteria. We report here that the archaellum of Methanospirillum hungatei is electrically conductive. This is the first demonstration that electrically conductive protein filaments have evolved in Archaea Furthermore, the structure of the M. hungatei archaellum was previously determined (N. Poweleit, P. Ge, H. N. Nguyen, R. R. O. Loo, et al., Nat Microbiol 2:16222, 2016, https://doi.org/10.1038/nmicrobiol.2016.222). Thus, the archaellum of M. hungatei is the first microbially produced electrically conductive protein filament for which a structure is known. We analyzed the previously published structure and identified a core of tightly packed phenylalanines that is one likely route for electron conductance. The availability of the M. hungatei archaellum structure is expected to substantially advance mechanistic evaluation of long-range electron transport in microbially produced electrically conductive filaments and to aid in the design of "green" electronic materials that can be microbially produced with renewable feedstocks.IMPORTANCE Microbially produced electrically conductive protein filaments are a revolutionary, sustainably produced, electronic material with broad potential applications. The design of new protein nanowires based on the known M. hungatei archaellum structure could be a major advance over the current empirical design of synthetic protein nanowires from electrically conductive bacterial pili. An understanding of the diversity of outer-surface protein structures capable of electron transfer is important for developing models for microbial electrical communication with other cells and minerals in natural anaerobic environments. Extracellular electron exchange is also essential in engineered environments such as bioelectrochemical devices and anaerobic digesters converting wastes to methane. The finding that the archaellum of M. hungatei is electrically conductive suggests that some archaea might be able to make long-range electrical connections with their external environment.

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Robust Surface-Engineered Tape-Cast and Extrusion Methods to Fabricate Electrically-Conductive Poly(vinylidene fluoride)/Carbon Nanotube Filaments for Corrosion-Resistant 3D Printing Applications.

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