Dataset Information

Wear Mechanisms and Wear Model of Carbide Tools during Dry Drilling of CFRP/TiAl6V4 Stacks.

ABSTRACT: The present contribution on tool wear during the drilling of carbon fiber composite materials (CFRP)/Ti stacks intends to determine (i) if the adhesion of titanium to carbide is mechanical or chemical, (ii) the possible diffusion path, (iii) if the titanium is the only element involved in the adhesion and (iv) the role of the CFRP in this wear. The overall tool wear is not the sum of the wear in each material and there is a multiplicative effect between them. It has been pointed out that the maximum temperature reached during drilling is higher than 180 °C, 400 °C and 750 °C respectively in the CFRP and Ti plates alone and in the Ti part of the stack. As tungsten carbide CW is not in equilibrium with titanium above 250 °C, the diffusion path is CW/(Ti,W)C/Ti as confirmed by Auger analysis. For temperatures above 500 °C, (Ti,W)C becomes very sensitive to oxidation allowing a friable oxycarbide (Ti,C,O) to form, which explains the erosion of the tool. The CW is therefore the weakest link in the drilling of CFRP/Ti stacks. Improving the performance of the tool involves the use of a coating, the development of a tool material having low chemical affinity with Ti and/or the use of cryogenic lubricant.

SUBMITTER: Alonso Pinillos U

PROVIDER: S-EPMC6765983 | biostudies-literature | 2019 Sep

REPOSITORIES: biostudies-literature

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Wear Mechanisms and Wear Model of Carbide Tools during Dry Drilling of CFRP/TiAl6V4 Stacks.

Alonso Pinillos Unai U Fernández Vidal Severo Raúl SR Calamaz Madalina M Girot Mata Franck Andrés FA

Materials (Basel, Switzerland) 20190904 18

The present contribution on tool wear during the drilling of carbon fiber composite materials (CFRP)/Ti stacks intends to determine (i) if the adhesion of titanium to carbide is mechanical or chemical, (ii) the possible diffusion path, (iii) if the titanium is the only element involved in the adhesion and (iv) the role of the CFRP in this wear. The overall tool wear is not the sum of the wear in each material and there is a multiplicative effect between them. It has been pointed out that the max ...[more]

PMID: 31487784

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Project description:OBJECTIVE:An in vitro study was made to compare mean thermal variation according to the material, design and wear of the surgical drills used during dental implant site preparation. MATERIAL AND METHODS:Three study groups (stainless steel drills with straight blades; diamond-like carbon-coated drills with straight blades; and diamond-like carbon-coated drills with twisted blades) were tested to compare material, design and wear of the surgical drill in terms of overall mean values (complete sequence of drills) and specific mean values (each drill separately). The groups comprised four drills: initial, pilot, progressive and final drill. Implant site configuration was performed through an intermittent and gradual drilling technique without irrigation at 800 rpm in standardized synthetic blocks. Maximum axial loading of two kilograms was controlled by an automatic press. Each surgical drill was submitted to 50 drillings and was sterilized every five uses. A thermographic camera analyzed the mean thermal changes. The software-controlled automatic press kept systematic drilling, axial loading and operational speed constant without any human intervention. Student's t-test, ANOVA and multiple linear regression models were performed. The level of significance was 5% (p = 0.05). RESULTS:The overall mean comparison between the stainless steel and diamond-like carbon-coated materials showed no statistically significant differences (p > 0.05), though specific mean comparison showed statistically significant differences between the drills of the different groups (p < 0.05). The twisted blades exhibited less overall and specific mean thermal variation than straight blades for the progressive and final drills (p < 0.01). In addition, the initial and pilot drills showed a greater mean thermal change than the progressive and final drills. The mean thermal variation was seen to increase during the 50 drillings. CONCLUSIONS:Within the limitations of this study, it can be concluded that the drill material did not significantly influence the overall mean thermal variation except for the pilot drill. The drill design affected overall and specific mean thermal variation since the twisted blades heated less than the straight blades. The initial and pilot drills increased the specific mean thermal variation with respect to the progressive and final drills. In addition, all drills in each group produced a gradual increase in mean temperature during the 50 drillings.

Dataset Information

Wear Mechanisms and Wear Model of Carbide Tools during Dry Drilling of CFRP/TiAl6V4 Stacks.

Publications

Wear Mechanisms and Wear Model of Carbide Tools during Dry Drilling of CFRP/TiAl6V4 Stacks.

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