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Roles of Salicylate Donors in Enhancement of Productivity and Isotacticity of Ziegler-Natta Catalyzed Propylene Polymerization.

ABSTRACT: Roles of internal salicylate donors (SID) in enhancing activity and stereoselectivity of Ziegler-Natta catalyzed propylene (PP) polymerization were examined using DFT calculations. Five salicylate donors were studied. The chelate mode is the preferred adsorption mode. The linear relationship (R2 = 0.96) between calculated adsorption energies (Eads) of five SIDs and the experimental PP activities was observed. Thus, the SID with the strongest adsorption energy will provide the highest activity in agreement with our previous studies. Compared with diisobutyl phthalate (DIBP), which is the industrial electron donor, SID has stronger Eads. The insertion step, which involves the ?-complex formation (?E? and the insertion activation or intrinsic activation energy (Ea) for PP polymerization was also examined. The relation between ln(activity) and apparent activation energy (Ea(app)), which is ?E? + Ea for the primary(1,2)-re insertion with R2 = 0.99, was observed. The salicylate donor also has a lower Ea(app) than that of DIBP. This explains the better catalytic performance of SID. Our results also demonstrated that the size and the type of hydrocarbon substituents play a key role in controlling stereoselectivity and activity. In addition, we found a good relationship between Eads and both intrinsic (Ea) and apparent (Ea(app)) activation energies of five salicylate donors with R2 of 0.90 and 0.97, respectively.

SUBMITTER: Ratanasak M

PROVIDER: S-EPMC7240445 | biostudies-literature | 2020 Apr

REPOSITORIES: biostudies-literature

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Roles of Salicylate Donors in Enhancement of Productivity and Isotacticity of Ziegler-Natta Catalyzed Propylene Polymerization.

Ratanasak Manussada M Hasegawa Jun-Ya JY Parasuk Vudhichai V

Polymers 20200410 4

Roles of internal salicylate donors (SID) in enhancing activity and stereoselectivity of Ziegler-Natta catalyzed propylene (PP) polymerization were examined using DFT calculations. Five salicylate donors were studied. The chelate mode is the preferred adsorption mode. The linear relationship (R<sup>2</sup> = 0.96) between calculated adsorption energies (E<sub>ads</sub>) of five SIDs and the experimental PP activities was observed. Thus, the SID with the strongest adsorption energy will provide t ...[more]

PMID: 32290323

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Project description:Olefin polymerization using Ziegler-Natta catalysts (ZNCs) is an important industrial process. Despite this, fundamental insight into the inner working mechanisms of these catalysts remains scarce. Here, we focus on the low-? nuclei 25Mg and 35Cl for an in-depth solid-state NMR and density functional theory (DFT) study of the catalyst's MgCl2 support in binary adducts prepared by ball-milling. Besides the bare MgCl2 support and a MgCl2-TiCl4 adduct, samples containing donors that are part of the families of 2,2-dialkyl-1,3-dimethoxypropanes and phthalates used in fourth- and fifth-generation ZNCs are studied. DFT calculations indicate that the quadrupolar coupling parameters of the chlorines differ significantly between bulk and surface sites. As a result, the NMR visibility of the chlorine sites correlates with the particle size except for the adduct with 2,2-dimethyl-1,3-dimethoxypropane donor. The DFT calculations furthermore show that the surface sites are fairly insensitive to binding of different donor molecules, making it difficult to identify specific binding motives. The surface sites with large 35Cl NMR line widths can be observed using high radio frequency field strengths. For the 2,2-dimethyl-1,3-dimethoxypropane donor, we observe additional surface sites with intermediately high quadrupolar couplings, suggesting a different surface structure for this particular adduct compared to the other systems. For 25Mg, pronounced effects of donor binding on the quadrupole interaction parameters are observed, both computationally and experimentally. Again the adduct with the 2,2-dimethyl-1,3-dimethoxypropane donor shows a different behavior of the surface sites compared to the other adducts, which display more asymmetric coordinations of the surface Mg sites. Identifying specific binding motives by comparing 25Mg NMR results to DFT calculations also proves to be difficult, however. This is attributed to the existence of many defect structures caused by the ball-milling process. The existence of such defect structures both at the surface and in the interior of the MgCl2 particles is corroborated by NMR relaxation studies. Finally, we performed heteronuclear correlation experiments, which reveal interactions between the support and Mg-OH surface groups, but do not provide indications for donor-surface interactions.

Dataset Information

Roles of Salicylate Donors in Enhancement of Productivity and Isotacticity of Ziegler-Natta Catalyzed Propylene Polymerization.

Publications

Roles of Salicylate Donors in Enhancement of Productivity and Isotacticity of Ziegler-Natta Catalyzed Propylene Polymerization.

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