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Precipitation kinetics, microstructure evolution and mechanical behavior of a developed Al-Mn-Sc alloy fabricated by selective laser melting.

ABSTRACT: The dynamic metallurgical characteristics of the selective laser melting (SLM) process offer fabricated materials with non-equilibrium microstructures compared to their cast and wrought counterparts. To date, few studies on the precipitation kinetics of SLM processed heat-treatable alloys have been reported, despite the importance of obtaining such detailed knowledge for optimizing the mechanical properties. In this study, for the first time, the precipitation behavior of an SLM fabricated Al-Mn-Sc alloy was systematically investigated over the temperature range of 300-450 °C. The combination of in-situ synchrotron-based ultra-small angle X-ray scattering (USAXS), small angle X-ray scattering (SAXS) and X-ray diffraction (XRD) revealed the continuous evolution of Al₆Mn and Al₃Sc precipitates upon isothermal heating in both precipitate structure and morphology, which was confirmed by ex-situ transmission electron microscopy (TEM) studies. A pseudo-delay nucleation and growth phenomenon of the Al₃Sc precipitates was observed for the SLM fabricated Al-Mn-Sc alloy. This phenomenon was attributed to the preformed Sc clusters in the as-fabricated condition due to the intrinsic heat treatment effect induced by the unique layer-by-layer building nature of SLM. The growth kinetics for the Al₆Mn and Al₃Sc precipitates were established based on the in-situ X-ray studies, with the respective activation energies determined to be (74 ± 4) kJ/mol and (63 ± 9) kJ/mol. The role of the precipitate evolution on the final mechanical properties was evaluated by tensile testing, and an observed discontinuous yielding phenomenon was effectively alleviated with increased aging temperatures.

SUBMITTER: Jia Q

PROVIDER: S-EPMC7574377 | biostudies-literature | 2020

REPOSITORIES: biostudies-literature

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Precipitation kinetics, microstructure evolution and mechanical behavior of a developed Al-Mn-Sc alloy fabricated by selective laser melting.

Jia Qingbo Q Zhang Fan F Rometsch Paul P Li Jingwei J Mata Jitendra J Weyland Matthew M Bourgeois Laure L Sui Manling M Wu Xinhua X

Acta materialia 20200101

The dynamic metallurgical characteristics of the selective laser melting (SLM) process offer fabricated materials with non-equilibrium microstructures compared to their cast and wrought counterparts. To date, few studies on the precipitation kinetics of SLM processed heat-treatable alloys have been reported, despite the importance of obtaining such detailed knowledge for optimizing the mechanical properties. In this study, for the first time, the precipitation behavior of an SLM fabricated Al-Mn ...[more]

PMID: 33093793

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Project description:Surface microstructure preparation offers a promising approach for overcoming the shortcomings of Al alloy, such as poor friction resistance, low hardness and weak corrosion resistance to corrosive liquid. Though many methods for the surface microstructure preparation of Al alloy have been developed, it is difficult for most of the reported methods to regulate the as-prepared microstructure, meaning that the properties of Al alloy cannot be improved efficiently by the microstructure. Thus, the application of microstructure surface of Al alloy and microstructure preparation technology is severely limited. Aimed at this issue, a simple, convenient, high-efficient, low-cost micro-scale roughness structure construction approach that is suitable for engineering application (laser micro-engraving) was developed. The as-prepared microstructure on Al alloy surface formed by laser micro-engraving was investigated systemically. The morphology and formation mechanism of the microstructure were examined. Meanwhile, the effect of laser parameters on morphology, geometrical dimensions and composition of microstructure was investigated. The results indicate that the morphology of microstructure is affected by the overlap degree of molten pool greatly. When each molten pool does not overlap with others, successive individual pits can be constructed. When each molten pool overlaps with others for one time, successive overlapping pits will form. As the overlap degree of the molten pool further increases (overlapping with others for more than one time), the successive pits can become grooved. Because of the influence of laser beam pulse frequency and scanning speed on the diameter and distance of the molten pools, the morphology and geometrical dimensions of microstructure can vary greatly with laser parameters. As the laser beam scanning speed increases, the geometrical dimensions of as-prepared microstructure reduce significantly. In contrast, with the increase of laser beam pulse frequency, the geometrical dimensions change in a complicated manner. However, the chemical composition of microstructure is slightly affected by laser parameters. More importantly, a relationship model was successfully established, which could be used to predict and regulate the geometrical dimensions of microstructure treated by laser micro-engraving. Controllable preparation of microstructure on Al alloy is realized, leading that specific microstructure can be prepared rapidly and accurately instead of suffering from long-time experimental investigation in the future.

Dataset Information

Precipitation kinetics, microstructure evolution and mechanical behavior of a developed Al-Mn-Sc alloy fabricated by selective laser melting.

Publications

Precipitation kinetics, microstructure evolution and mechanical behavior of a developed Al-Mn-Sc alloy fabricated by selective laser melting.

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