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Efficiency of Catalytic Liquid Hot Water Pretreatment for Conversion of Corn Stover to Bioethanol.

ABSTRACT: Lignocellulose is a promising raw material for the production of second-generation biofuels. In this study, the effects of acid-catalyzed liquid hot water (LHW) on pretreatment of corn stover (CS) for subsequent hydrolysis and conversion to ethanol were studied. The effects of reaction temperature, acid concentration, and residence time on glucose yield were evaluated using a response surface methodology. The optimal condition was 162.4 °C for 29.5 min with 0.45% v/v of sulfuric acid, leading to the maximum glucose yield of 91.05% from enzymatic hydrolysis of the cellulose-enriched fraction. Conversion of the solid fraction to ethanol by simultaneous saccharification and fermentation resulted in a theoretical ethanol yield of 93.91% based on digestible glucose. Scanning electron microscopy revealed disruption on the microstructure of the pretreated CS. Increases of crystallinity index and surface area of the pretreated biomass were observed along with alteration in the functional group profiles, as demonstrated by Fourier transform infrared spectroscopy. This work provides an insight into the effects of LHW on the enzymatic susceptibility and modification of the physicochemical properties of CS for further application on bioethanol production in biorefinery.

SUBMITTER: Suriyachai N

PROVIDER: S-EPMC7689892 | biostudies-literature | 2020 Nov

REPOSITORIES: biostudies-literature

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Efficiency of Catalytic Liquid Hot Water Pretreatment for Conversion of Corn Stover to Bioethanol.

Suriyachai Nopparat N Weerasai Khatiya K Upajak Supawan S Khongchamnan Punjarat P Wanmolee Wanwitoo W Laosiripojana Navadol N Champreda Verawat V Suwannahong Kowit K Imman Saksit S

ACS omega 20201111 46

Lignocellulose is a promising raw material for the production of second-generation biofuels. In this study, the effects of acid-catalyzed liquid hot water (LHW) on pretreatment of corn stover (CS) for subsequent hydrolysis and conversion to ethanol were studied. The effects of reaction temperature, acid concentration, and residence time on glucose yield were evaluated using a response surface methodology. The optimal condition was 162.4 °C for 29.5 min with 0.45% v/v of sulfuric acid, leading to ...[more]

PMID: 33251422

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Project description:BackgroundDilute acid pretreatment is a promising process technology for the deconstruction of low-lignin lignocellulosic biomass, capable of producing high yields of hemicellulosic sugars and enhancing enzymatic yields of glucose as part of a biomass-to-biofuels process. However, while it has been extensively studied, most work has historically been conducted at relatively high acid concentrations of 1 - 4% (weight/weight). Reducing the effective acid loading in pretreatment has the potential to reduce chemical costs both for pretreatment and subsequent neutralization. Additionally, if acid loadings are sufficiently low, capital requirements associated with reactor construction may be significantly reduced due to the relaxation of requirements for exotic alloys. Despite these benefits, past efforts have had difficulty obtaining high process yields at low acid loadings without supplementation of additional unit operations, such as mechanical refining.ResultsRecently, we optimized the dilute acid pretreatment of deacetylated corn stover at low acid loadings in a 1-ton per day horizontal pretreatment reactor. This effort included more than 25 pilot-scale pretreatment experiments executed at reactor temperatures ranging from 150 - 170°C, residence times of 10 - 20 minutes and hydrolyzer sulfuric acid concentrations between 0.15 - 0.30% (weight/weight). In addition to characterizing the process yields achieved across the reaction space, the optimization identified a pretreatment reaction condition that achieved total xylose yields from pretreatment of 73.5% ± 1.5% with greater than 97% xylan component balance closure across a series of five runs at the same condition. Feedstock reactivity at this reaction condition after bench-scale high solids enzymatic hydrolysis was 77%, prior to the inclusion of any additional conversion that may occur during subsequent fermentation.ConclusionsThis study effectively characterized a range of pretreatment reaction conditions using deacetylated corn stover at low acid loadings and identified an optimum reaction condition was selected and used in a series of integrated pilot scale cellulosic ethanol production campaigns. Additionally, several issues exist to be considered in future pretreatment experiments in continuous reactor systems, including the formation of char within the reactor, as well as practical issues with feeding herbaceous feedstock into pressurized systems.

Dataset Information

Efficiency of Catalytic Liquid Hot Water Pretreatment for Conversion of Corn Stover to Bioethanol.

Publications

Efficiency of Catalytic Liquid Hot Water Pretreatment for Conversion of Corn Stover to Bioethanol.

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