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Behavioural Study of the Force Control Loop Used in a Collaborative Robot for Sanding Materials.

ABSTRACT: The rise of collaborative robots urges the consideration of them for different industrial tasks such as sanding. In this context, the purpose of this article is to demonstrate the feasibility of using collaborative robots in processing operations, such as orbital sanding. For the demonstration, the tools and working conditions have been adjusted to the capacity of the robot. Materials with different characteristics have been selected, such as aluminium, steel, brass, wood, and plastic. An inner/outer control loop strategy has been used, complementing the robot's motion control with an outer force control loop. After carrying out an explanatory design of experiments, it was observed that it is possible to perform the operation in all materials, without destabilising the control, with a mean force error of 0.32%. Compared with industrial robots, collaborative ones can perform the same sanding task with similar results. An important outcome is that unlike what might be thought, an increase in the applied force does not guarantee a better finish. In fact, an increase in the feed rate does not produce significant variation in the finish-less than 0.02 µm; therefore, the process is in a "saturation state" and it is possible to increase the feed rate to increase productivity.

SUBMITTER: Ubeda RP

PROVIDER: S-EPMC7794880 | biostudies-literature | 2020 Dec

REPOSITORIES: biostudies-literature

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Behavioural Study of the Force Control Loop Used in a Collaborative Robot for Sanding Materials.

Ubeda Rodrigo Pérez RP Gutiérrez Rubert Santiago C SC Stanisic Ranko Zotovic RZ Perles Ivars Ángel Á

Materials (Basel, Switzerland) 20201225 1

The rise of collaborative robots urges the consideration of them for different industrial tasks such as sanding. In this context, the purpose of this article is to demonstrate the feasibility of using collaborative robots in processing operations, such as orbital sanding. For the demonstration, the tools and working conditions have been adjusted to the capacity of the robot. Materials with different characteristics have been selected, such as aluminium, steel, brass, wood, and plastic. An inner/ ...[more]

PMID: 33375671

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Project description:This article provides a perspective on estimation and control problems in cyberphysical human systems (CPHSs) that work at the intersection of cyberphysical systems and human systems. The article also discusses solutions to some of the problems in CPHSs. One example of a CPHS is a close-proximity human-robot collaboration (HRC) in a manufacturing setting. The issue of the joint operation's efficiency and human factors, such as safety, attention, mental states, and comfort, naturally arise in the HRC context. By considering human factors, robots' actions can be controlled to achieve objectives, including safe operations and human comfort. Alternately, questions arise when robot factors are considered. For example, can we provide direct inputs and information to humans about an environment and the robots in the area such that the objectives of safety, efficiency, and comfort can be satisfied by considering the robots' current capabilities? The article discusses specific problems involved in HRC related to controlling a robot's motion by taking the current actions of the human in the loop with the robot's control system. To this end, two main challenges are discussed: 1) inferring the intention behind human actions by analyzing a person's motion as observed through skeletal tracking and gaze data and 2) a controller design that keeps robot motion constrained to a boundary in a 3D space by using control barrier functions. The intention inference method fuses skeleton-joint tracking data obtained using the Microsoft Kinect sensor and human gaze data gathered from red-green-blue Kinect images. The direction of a human's hand-reaching motion and a goal-reaching point is estimated while performing a joint pick-and-place task. The trajectory of the hand is estimated forward in time based on the gaze and hand motion data at the current time instance. A barrier function method is applied to generate safe robot trajectories along with forecast hand movements to complete the collaborative displacement of an object by a person and a robot. An adaptive controller is then used to track the reference trajectories using the Baxter robot, which is tested in a Gazebo simulation environment.

Project description:BackgroundToothbrushes require flexibility to access all dental surfaces and remove plaque effectively, but they should also aim to prevent or limit overbrushing and consequent damage to teeth and gums. In two studies, the physical properties and cleaning performance of specialist test toothbrushes with flexible necks were compared to a reference rigid-necked toothbrush.MethodsIn Study 1, a universal testing machine (Instron E 10,000) with a specially designed setup was used to test the deflection behaviour of toothbrush head and neck. Untufted toothbrushes were fixed in a custom holder and force was applied to the head while the deflection was measured. In Study 2, one control and five test toothbrushes were assessed using a robot system to simulate the cleaning of artificial plaque from defined surfaces of artificial replicated human teeth in a model oral cavity (typodonts).ResultsStudy 1 showed that the flexible-neck toothbrush deflected 2 to 2.5 times more than the rigid-neck reference toothbrush when same force was applied to the toothbrush head. Study 2 revealed that all five test toothbrushes showed statistically superior simulated plaque removal to the reference toothbrush. This superiority was observed for all test toothbrushes employing horizontal and rotating brushing action (all p = 0.001) but only three of the five toothbrushes when vertical brushing was employed (all p = 0.001). Cleaning efficacy of the test toothbrushes was demonstrated both interdentally and at the gumline locations. The Complete Protection toothbrush showed the most effective cleaning performance followed by the Repair and Protect and Rapid Relief toothbrushes.ConclusionThe addition of a flexible-neck component to the toothbrush designs helped to reduce stiffness and may allow more effective cleaning compared to rigid designs with controlled force distribution on the teeth and gums. This may help to provide plaque control at all potential risk areas in an in vitro robot model and could support good oral hygiene in-use.

Dataset Information

Behavioural Study of the Force Control Loop Used in a Collaborative Robot for Sanding Materials.

Publications

Behavioural Study of the Force Control Loop Used in a Collaborative Robot for Sanding Materials.

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