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Ultrasonic-assisted production of precipitated calcium carbonate particles from desulfurization gypsum.

ABSTRACT: This study aimed to investigate the effect of ultrasonic application on the production of precipitated calcium carbonate (PCC) particles from desulfurization gypsum via direct mineral carbonation method using conventional and venturi tube reactors in the presence of different alkali sources (NaOH, KOH and NH₄OH). The venturi tube was designed to determine the effect of ultrasonication on PCC production. Ultrasonic application was performed three times (before, during, and after PCC production) to evaluate its exact effect on the properties of the PCC particles. Scanning electron microscope (SEM), X-ray diffraction (XRD), Atomic force microscope (AFM), specific surface area (SSA), Fourier transform infrared spectrometry (FTIR), and particle size analyses were performed. Results revealed the strong influence of the reactor types on the nucleation rate of PCC particles. The presence of Na⁺ or K⁺ ions in the production resulted in producing PCC particles containing only calcite crystals, while a mixture of vaterite and calcite crystals was observed if NH₄⁺ ions were present. The use of ultrasonic power during PCC production resulted in producing cubic calcite rather than vaterite crystals in the presence of all ions. It was determined that ultrasonic power should be conducted in the venturi tube before PCC production to obtain PCC particles with superior properties (uniform particle size, nanosized crystals, and high SSA value). The resulting PCC particles in this study can be suitably used in paint, paper, and plastic industries according to the ASTM standards.

SUBMITTER: Altiner M

PROVIDER: S-EPMC7803856 | biostudies-literature | 2020 Dec

REPOSITORIES: biostudies-literature

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Ultrasonic-assisted production of precipitated calcium carbonate particles from desulfurization gypsum.

Altiner Mahmut M Top Soner S Kaymakoğlu Burçin B

Ultrasonics sonochemistry 20201230

This study aimed to investigate the effect of ultrasonic application on the production of precipitated calcium carbonate (PCC) particles from desulfurization gypsum via direct mineral carbonation method using conventional and venturi tube reactors in the presence of different alkali sources (NaOH, KOH and NH<sub>4</sub>OH). The venturi tube was designed to determine the effect of ultrasonication on PCC production. Ultrasonic application was performed three times (before, during, and after PCC pr ...[more]

PMID: 33387759

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Project description:In this work, the cause of abnormal color in ammonium sulfate products formed by flue gas desulfurization is revealed by investigating the conversion relationship between different sulfur-containing ions and their behavior in a sulfuric acid medium. Both thiosulfate (S2O32-) and sulfite (SO32- ＆ HSO3-) impurities affect the quality of ammonium sulfate. The S2O32- is the main reason for the yellowing of the product due to the formation of sulfur impurities in concentrated sulfuric acid. To address the yellowing of ammonium sulfate products, a unified technology (US/O3), using ozone (O3) and ultrasonic waves (US) simultaneously, is exploited to remove both thiosulfate and sulfite impurities from the mother liquor. The effect of different reaction parameters on the degree of removal of thiosulfate and sulfite is investigated. The synergistic effect of ultrasound and ozone on ion oxidation is further explored and demonstrated by the comparative experiments with O3 and US/O3. Under the optimized conditions, the thiosulfate and sulfite concentration in the solution is 2.07 and 5.93 g/L, respectively, and the degree of removal is 91.39 and 90.83%, respectively. The product obtained after evaporation and crystallization is pure white and meets the national standard requirements for ammonium sulfate products. Under the same conditions, the US/O3 process has apparent advantages, such as saving reaction time compared with the O3 process alone. Introducing an ultrasonically intensified field improves the generation of oxidation radicals ·OH, 1O2, and ·O2- in the solution. Furthermore, the effectiveness of different oxidation components in the decolorization process is studied by adding other radical shielding agents using the US/O3 process supplemented with EPR analysis. The order of the different oxidation components is O3(86.04%) > 1O2(6.53%) > •OH(4.45%) > •O2-(2.97%) for the oxidation of thiosulfate, and it is O3(86.28%) > •OH(7.49%) > 1O2(4.99%) > •O2-(1.25%) for the oxidation of sulfite.

Project description:Identifying the impurities that are able to promote the selection of specific gypsum twin laws has relevance for geological studies aimed at interpreting the gypsum depositional environments in ancient and modern deposits. The results of this study provide new insights into the mineralogical implications of twinned gypsum crystals and should help future research to make a better use of the twin laws observed in gypsum in ancient sedimentary successions as a proxy for the chemistry of the original brine. Gypsum twins are frequently observed in nature, triggered by a wide array of impurities that are present in their depositional environments and that may exert a critical role in the selection of different twin laws. Identifying the impurities able to promote the selection of specific twin laws has relevance for geological studies aimed at interpreting the gypsum depositional environments in ancient and modern deposits. Here, the effect of calcium carbonate (CaCO3) on gypsum (CaSO4·2H2O) growth morphology has been investigated by performing temperature-controlled laboratory experiments with and without the addition of carbonate ions. The precipitation of twinned gypsum crystals has been achieved experimentally (101 contact twin law) by adding carbonate to the solution, and the involvement of rapidcreekite (Ca2SO4CO3·4H2O) in selecting the 101 gypsum contact twin law was supported, suggesting an epitaxial mechanism. Moreover, the occurrence of 101 gypsum contact twins in nature has been suggested by comparing the natural gypsum twin morphologies observed in evaporitic environments with those obtained in experiments. Finally, both orientations of the primary fluid inclusions (of the negative crystal shape) with respect to the twin plane and the main elongation of sub-crystals that form the twin are proposed as a fast and useful method (especially in geological samples) to distinguish between the 100 and 101 twin laws. The results of this study provide new insights into the mineralogical implications of twinned gypsum crystals and their potential as a tool to better understand natural gypsum deposits.

Dataset Information

Ultrasonic-assisted production of precipitated calcium carbonate particles from desulfurization gypsum.

Publications

Ultrasonic-assisted production of precipitated calcium carbonate particles from desulfurization gypsum.

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