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Comparison of Operating Methods in Cartridge Anaerobic Digestion of Corn Stover.

ABSTRACT: Anaerobic digestion of lignocellulosic biomass faces changes such as biomass floating and effluent discharge. To overcome these challenges, a unique removable cartridge anaerobic digester was built and tested using corn stover as the feedstock. Three operating methods differing in the number of cartridges and days of rotation were tested. The first method used three cartridges, with each cartridge being rotated every 7 days. The second and third methods employed four cartridges, with cartridges being rotated every 7 and 9-10 days, respectively. The retention time for methods 1, 2, and 3 was 21, 28, and 38 days, respectively. After observation spanning 1 year, it was found that the cartridge digester was capable of generating a stable amount of biogas for energy without biomass floating or effluent discharging issues. The average daily methane yield from each method was 7.57, 7.11, and 6.82 L/day/kg-VS, and the cumulative methane yield was 158.95, 199.04, and 259.00 L/kg-VS, respectively. Ammonium nitrogen and pH values were in normal ranges throughout the experiment. This study provided new knowledge in operating and optimizing this cartridge digester, which may be broadly used for the anaerobic digestion of lignocellulosic biomass in the near future.

Supplementary information

The online version contains supplementary material available at 10.1007/s12155-021-10252-w.

SUBMITTER: Yang L

PROVIDER: S-EPMC7834950 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:The production of value-added chemicals alongside biofuels from lignocellulosic hydrolysates is critical for developing economically viable biorefineries. Here, the production of propionic acid (PA), a potential building block for C3-based chemicals, from corn stover hydrolysate is investigated using the native PA-producing bacterium Propionibacterium acidipropionici.A wide range of culture conditions and process parameters were examined and experimentally optimized to maximize titer, rate, and yield of PA. The effect of gas sparging during fermentation was first examined, and N2 was found to exhibit improved performance over CO2. Subsequently, the effects of different hydrolysate concentrations, nitrogen sources, and neutralization agents were investigated. One of the best combinations found during batch experiments used yeast extract (YE) as the primary nitrogen source and NH4OH for pH control. This combination enabled PA titers of 30.8 g/L with a productivity of 0.40 g/L h from 76.8 g/L biomass sugars, while successfully minimizing lactic acid production. Due to the economic significance of downstream separations, increasing titers using fed-batch fermentation was examined by changing both feeding media and strategy. Continuous feeding of hydrolysate was found to be superior to pulsed feeding and combined with high YE concentrations increased PA titers to 62.7 g/L and improved the simultaneous utilization of different biomass sugars. Additionally, applying high YE supplementation maintains the lactic acid concentration below 4 g/L for the duration of the fermentation. Finally, with the aim of increasing productivity, high cell density fed-batch fermentations were conducted. PA titers increased to 64.7 g/L with a productivity of 2.35 g/L h for the batch stage and 0.77 g/L h for the overall process.These results highlight the importance of media and fermentation strategy to improve PA production. Overall, this work demonstrates the feasibility of producing PA from corn stover hydrolysate.

Project description:BackgroundMonitoring and providing early warning are essential operations in the anaerobic digestion (AD) process. However, there are still several challenges for identifying the early warning indicators and their thresholds. One particular challenge is that proposed strategies are only valid under certain conditions. Another is the feasibility and universality of the detailed threshold values obtained from different AD systems. In this article, we report a novel strategy for identifying early warning indicators and defining threshold values via a combined experimental and simulation approach.ResultsThe AD of corn stalk (CS) was conducted using mesophilic, completely stirred anaerobic reactors. Two overload modes (organic and hydraulic) and overload types (sudden and gradual) were applied in order to identify early warning indicators of the process and determine their threshold values. To verify the selection of experimental indicators, a combined experimental and simulation approach was adopted, using a modified anaerobic bioconversion mathematical model (BioModel). Results revealed that the model simulations agreed well with the experimental data. Furthermore, the ratio of intermediate alkalinity to bicarbonate alkalinity (IA/BA) and volatile fatty acids (VFAs) were selected as the most potent early warning indicators, with warning times of 7 days and 5-8 days, respectively. In addition, IA, BA, and VFA/BA were identified as potential auxiliary indicators for diagnosing imbalances in the AD system. The relative variations for indicators based on that of steady state were observed instead of the absolute threshold values, which make the early warning more feasible and universal.ConclusionThe strategy of a combined approach presented that the model is promising tool for selecting and monitoring early warning indicators in various corn stalk AD scenarios. This study may offer insight into industrial application of early warning in AD system with mathematical model.

Dataset Information

Comparison of Operating Methods in Cartridge Anaerobic Digestion of Corn Stover.

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