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Evading strength-corrosion tradeoff in Mg alloys via dense ultrafine twins.

ABSTRACT: Conventional ultrafine-grains can generate high strength in Mg alloys, but significant tradeoff of corrosion resistance due to inclusion of a large number of non-equilibrium grain boundaries. Herein, an ultrafine-grain structure consisting of dense ultrafine twins is prepared, yielding a high strength up to 469 MPa and decreasing the corrosion rate by one order of magnitude. Generally, the formation of dense ultrafine twins in Mg alloys is rather difficult, but a carefully designed multi-directional compression treatment effectively stimulates twinning nucleation within twins and refines grain size down to 300 nm after 12-passes compressions. Grain-refinement by low-energy twins not only circumvents the detrimental effects of non-equilibrium grain boundaries on corrosion resistance, but also alters both the morphology and distribution of precipitates. Consequently, micro-galvanic corrosion tendency decreases, and severe localized corrosion is suppressed completely. This technique has a high commercial viability as it can be readily implemented in industrial production.

SUBMITTER: Yan C

PROVIDER: S-EPMC8322409 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:Magnesium-based alloys are the most widely used materials for degradable metallic implants and have considerable potential for bone applications owing to their excellent stimulating effect on osteogenesis. However, their high corrosion rate limits their structural stability and causes oxygen deficiency and an excessive increase in the pH around the defect area during bone healing. Magnesium oxides, which are the main corrosion products of Mg, are nontoxic materials with useful effects on new bone formation and pH neutralization. Metal-phenolic networks were introduced recently as a cost-effective and efficient surface modifier and were fabricated by deposition of nanosized metal oxides on different types of substrates using the chemical reaction between phenolic groups and metallic ions. In this study, magnesium oxide films were formed successfully on a Mg-based substrate using Mg-phenolic networks. The effects of various coating parameters on the surface morphology, corrosion resistance, degradation behavior, wettability, and osteocompatibility of degradable metallic materials after surface modification with Mg-phenolic networks were thoroughly investigated for the first time. The results showed that the initial concentration of Mg ions was the main parameter affecting the corrosion resistance, which was almost as much as 3 times that of uncoated samples. Additionally, cytotoxicity and viability assessment and observation of the morphological changes in bonelike cells showed that the in vitro osteocompatibility was significantly enhanced by coatings with Mg concentrations of 2.4-3.6 mg mL-1. Finally, in vivo animal studies using the rat calvarial defect model confirmed that the proposed coating method mitigated the formation of gas cavities around the implantation area by reducing the corrosion rate of the Mg-based implant. The nanosized metal oxides produced by the Mg-phenolic network significantly improved the biodegradability and osteocompatibility of Mg alloys, suggesting a potential approach to advancing the clinical application of Mg alloys.

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Evading strength-corrosion tradeoff in Mg alloys via dense ultrafine twins.

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