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Super-Toughened Fumed-Silica-Reinforced Thiol-Epoxy Composites Containing Epoxide-Terminated Polydimethylsiloxanes.

ABSTRACT: In response to the demand for high-performance materials, epoxy thermosetting and its composites are widely used in various industries. However, their poor toughness, resulting from the high crosslinking density of the epoxy network, must be improved to expand their application to the manufacturing of flexible products. In this study, ductile epoxy thermosetting was produced using thiol compounds with functionalities of 2 and 3 as curing agents. The mechanical properties of the epoxy were further enhanced by incorporating fumed silica into it. To increase the filler dispersion, epoxide-terminated polydimethylsiloxane was synthesized and used as a composite component. Thanks to the polysiloxane-silica interaction, the nanosilica was uniformly dispersed in the epoxy composites, and their mechanical properties improved with increasing fumed silica content up to 5 phr (parts per hundred parts of epoxy resin). The toughness and impact strength of the composite containing 5 phr nanosilica were 517 (±13) MJ/m³ and 69.8 (±1.3) KJ/m², respectively.

SUBMITTER: Bok G

PROVIDER: S-EPMC8347240 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Highly Toughened and Transparent Biobased Epoxy Composites Reinforced with Cellulose Nanofibrils.

Project description:Biobased nanofillers, such as cellulose nanofibrils (CNFs), have been widely used as reinforcing fillers for various polymers due to their high mechanical properties and potential for sustainable production. In this study, CNF-based composites with a commercial biobased epoxy resin were prepared and characterized to determine the morphology, mechanical, thermal, and barrier properties. The addition of 18?23 wt % of CNFs to epoxy significantly increased the modulus, strength and strain of the resulting composites. The addition of fibrils led to an overall increase in strain energy density or modulus of toughness by almost 184 times for the composites compared to the neat epoxy. The addition of CNFs did not affect the high thermal stability of epoxy. The presence of nanofibrils had a strong reinforcing effect in both glassy and glass transition region of the composites. A significant decrease in intensity in tan ? peak for the epoxy matrix occurred with the addition of CNFs, indicating a high interaction between fibrils and epoxy during the phase transition. The presence of highly crystalline and high aspect ratio CNFs (23 wt %) decreased the water vapour permeability of the neat epoxy resin by more than 50%.

| S-EPMC6523465 | biostudies-literature

Enhancing Thermo-Mechanical Properties of Epoxy Composites Using Fumed Silica with Different Surface Treatment.

Project description:The objectives of this study are to improve the thermal and mechanical properties of epoxy/fumed silica composite with different surface treatments of fumed silica. The addition of silica nanoparticles improved the thermal stability of the composite and slowed down the pyrolysis process. The crosslinking density and Tg of the epoxy/fumed silica composites increased because of the interfacial interaction between the PDMS-treated fumed silica particles and the epoxy matrix. The flexural strength of the epoxy nanocomposite was very high even at a low silica content because of the strong interactions between the PDMS-treated fillers and the epoxy matrix. These strong interfacial interactions originate from the attractive forces between the polymer and the filler. Therefore, the polymer nanocomposite containing the PDMS-treated fumed silica is shown to be sufficiently commercially promising.

| S-EPMC8400810 | biostudies-literature

Mechanism and Catalysis of Oxidative Degradation of Fiber-Reinforced Epoxy Composites.

Project description:Carbon fiber-reinforced polymer (CFRP) materials are widely used in aerospace and recreational equipment, but there is no efficient procedure for their end-of-life recycling. Ongoing work in the chemistry and engineering communities emphasizes recovering carbon fibers from such waste streams by dissolving or destroying the polymer binding. By contrast, our goal is to depolymerize amine-cured epoxy CFRP composites catalytically, thus enabling not only isolation of high-value carbon fibers, but simultaneously opening an approach to recovery of small molecule monomers that can be used to regenerate precursors to new composite resin. To do so will require understanding of the molecular mechanism(s) of such degradation sequences. Prior work has shown the utility of hydrogen peroxide as a reagent to affect epoxy matrix decomposition [1]. Herein we describe the chemical transformations involved in that sequence: the reaction proceeds by oxygen atom transfer to the polymer's linking aniline group, forming an N-oxide intermediate. The polymer is then cleaved by an elimination and hydrolysis sequence. We find that elimination is the slower step. Scandium trichloride is an efficient catalyst for this step, reducing reaction time in homogeneous model systems and neat cured matrix blocks. The conditions can be applied to composed composite materials, from which pristine carbon fibers can be recovered.

| S-EPMC6166884 | biostudies-literature

Enhanced durability of carbon nanotube grafted hierarchical ceramic microfiber-reinforced epoxy composites.

Project description:As carbon nanotube (CNT) infused hybrid composites are increasingly identified as next-generation aerospace materials, it is vital to evaluate their long-term structural performance under aging environments. In this work, the durability of hierarchical, aligned CNT grafted aluminoborosilicate microfiber-epoxy composites (CNT composites) are compared against baseline aluminoborosilicate composites (baseline composites), before and after immersion in water at 25 °C (hydro) and 60 °C (hydrothermal), for extended durations (90 d and 180 d). The addition of CNTs is found to reduce water diffusivities by approximately 1.5 times. The mechanical properties (bending strength and modulus) and the damage sensing capabilities (DC conductivity) of CNT composites remain intact regardless of exposure conditions. The baseline composites show significant loss of strength (44 %) after only 15 d of hydrothermal aging. This loss of mechanical strength is attributed to fiber-polymer interfacial debonding caused by accumulation of water at high temperatures. In situ acoustic and DC electrical measurements of hydrothermally aged CNT composites identify extensive stress-relieving micro-cracking and crack deflections that are absent in the aged baseline composites. These observations are supported by SEM images of the failed composite cross-sections that highlight secondary matrix toughening mechanisms in the form of CNT pullouts and fractures which enhance the service life of composites and maintain their properties under accelerated aging environments.

| S-EPMC5695714 | biostudies-literature

Nanostructured Polymethylsiloxane/Fumed Silica Blends.

Project description:Polymethylsiloxane (PMS) and fumed silica, alone and in a blended form (1:1 w/w), differently pretreated, hydrated, and treated again, were studied using TEM and SEM, nitrogen adsorption-desorption, 1H MAS and 29Si CP/MAS NMR spectroscopy, infrared spectroscopy, and methods of quantum chemistry. Analysis of the effects of adding water (0-0.5 g of water per gram of solids) to the blends while they are undergoing different mechanical treatment (stirring with weak (~1-2 kg/cm2) and strong (~20 kg/cm2) loading) show that both dry and wetted PMS (as a soft material) can be grafted onto a silica surface, even with weak mechanical loading, and enhanced mechanical loading leads to enhanced homogenization of the blends. The main evidence of this effect is strong nonadditive changes in the textural characteristics, which are 2-3 times smaller than additive those expected. All PMS/nanosilica blends, demonstrating a good distribution of nanosilica nanoparticles and their small aggregates in the polymer matrix (according to TEM and SEM images), are rather meso/microporous, with the main pore-size distribution peaks at R > 10 nm in radius and average <RV> values of 18-25 nm. The contributions of nanopores (R < 1 nm), mesopores (1 nm < R < 25 nm), and macropores (25 nm < R < 100 nm), which are of importance for studied medical sorbents and drug carriers, depend strongly on the types of the materials and treatments, as well the amounts of water added. The developed technique (based on small additions of water and controlled mechanical loading) allows one to significantly change the morphological and textural characteristics of fumed silica (hydrocompaction), PMS (drying-wetting-drying), and PMS/A-300 blends (wetting-drying under mechanical loading), which is of importance from a practical point of view.

| S-EPMC6695803 | biostudies-literature

Novel Antibacterial and Toughened Carbon-Fibre/Epoxy Composites by the Incorporation of TiO2 Nanoparticles Modified Electrospun Nanofibre Veils.

Project description:The inclusion of electrospun nanofiber veils was revealed as an effective method for enhancing the mechanical properties of fiber-reinforced epoxy resin composites. These veils will eventually allow the incorporation of nanomaterials not only for mechanical reinforcement but also in multifunctional applications. Therefore, this paper investigates the effect of electrospun nanofibrous veils made of polyamide 6 modified with TiO2 nanoparticles on the mechanical properties of a carbon-fiber/epoxy composite. The nanofibers were included in the carbon-fiber/epoxy composite as a single structure. The effect of positioning these veils in different composite positions was investigated. Compared to the reference, the use of unmodified and TiO2 modified veils increased the flexural stress at failure and the fracture toughness of composites. When TiO2 modified veils were incorporated, new antibacterial properties were achieved due to the photocatalytic properties of the veils, widening the application area of these composites.

| S-EPMC6780269 | biostudies-literature

Liquid Crystalline Network Composites Reinforced by Silica Nanoparticles.

Project description:Liquid crystalline networks (LCNs) are a class of polymers, which are able to produce mechanical actuation in response to external stimuli. Recent creation of LCNs with exchangeable links (xLCNs) makes LCNs easy moldable. As the xLCNs need to be shaped at a high temperature, it is important to enhance their thermal and mechanical properties. In this paper, a series of xLCNs/SiO? composites containing 1%-7% SiO? nanoparitcles (SNP) were prepared and their thermal and mechanical properties were examined. The results show that xLCNs/SNP composites have lower liquid crystalline-isotropic phase transition temperature and higher decomposition temperature than pure LCN. The tensile strength and the elongation at break of xLCNs at high temperatures were also enhanced due to the addition of SNPs.

| S-EPMC5455816 | biostudies-other

Delayed Thiol-Epoxy Photopolymerization: A General and Effective Strategy to Prepare Thick Composites.

Project description:Photoinduced thiol-epoxy click polymerization possesses both the characteristics and advantages of photopolymerization and click reactions. However, the photopolymerization of pigmented or highly filled thiol-epoxy thick composites still remains a great challenge due to the light screening effect derived from the competitive absorption, reflection, and scattering of the pigments or functional fillers. In this article, we present a simple and versatile strategy to prepare thick composites via delayed thiol-epoxy photopolymerization. The irradiation of a small area with a light-emitting diode (LED) point light source at room temperature leads to the decomposition of a photobase generator and the released active basic species can uniformly disperse throughout the whole system, including unirradiated areas, via mechanical stirring. No polymerization was observed at room temperature and therefore the liquid formulations can be further processed with molds of arbitrary size and desired shapes. It is only by increasing the temperature that base-catalyzed thiol-epoxy polymerization occurs and controllable preparation of thick thiol-epoxy materials can be achieved. The formed networks display excellent uniformity in different radii and depths with comparable functionality conversions, similar T g values, and thermal decomposition temperatures. The presented strategy can be applied to prepare thick composites with glass fibers possessing improved mechanical properties and dark composites containing 2 wt % carbon nanotubes.

| S-EPMC7331066 | biostudies-literature

Enhancement of mechanical and electrical properties of continuous-fiber-reinforced epoxy composites with stacked graphene.

Project description:Impregnation of expandable graphite (EG) after thermal treatment with an epoxy resin containing surface-active agents (SAAs) enhanced the intercalation of epoxy monomer between EG layers and led to further exfoliation of the graphite, resulting in stacks of few graphene layers, so-called "stacked" graphene (SG). This process enabled electrical conductivity of cured epoxy/SG composites at lower percolation thresholds, and improved thermo-mechanical properties were measured with either Kevlar, carbon or glass-fiber-reinforced composites. Several compositions with SAA-modified SG led to higher dynamic moduli especially at high temperatures, reflecting the better wetting ability of the modified nanoparticles. The hydrophilic/hydrophobic nature of the SAA dictates the surface energy balance. More hydrophilic SAAs promoted localization of the SG at the Kevlar/epoxy interface, and morphology seems to be driven by thermodynamics, rather than the kinetic effect of viscosity. This effect was less obvious with carbon or glass fibers, due to the lower surface energy of the carbon fibers or some incompatibility with the glass-fiber sizing. Proper choice of the surfactant and fine-tuning of the crosslink density at the interphase may provide further enhancements in thermo-mechanical behavior.

| S-EPMC5629411 | biostudies-literature

Silica-Based Aerogel Composites Reinforced with Reticulated Polyurethane Foams: Thermal and Mechanical Properties.

Project description:In this work, silica aerogel composites reinforced with reticulated polyurethane (PU) foams have been manufactured having densities in the range from 117 to 266 kg/m3 and porosities between 85.7 and 92.3%. Two different drying processes were employed (ambient pressure drying and supercritical drying) and a surface modification step was applied to some of the silica formulations. These composites, together with the reference PU foam and the monolithic silica aerogels, were fully characterized in terms of their textural properties, mechanical properties and thermal conductivities. The surface modification with hexamethyldisilazane (HMDZ) proved to improve the cohesion between the reticulated foam and the silica aerogels, giving rise to a continuous network of aerogel reinforced by a polyurethane porous structure. The samples dried under supercritical conditions showed the best interaction between matrixes as well as mechanical and insulating properties. These samples present better mechanical properties than the monolithic aerogels having a higher elastic modulus (from 130 to 450 kPa), a really exceptional flexibility and resilience, and the capacity of being deformed without breaking. Moreover, these silica aerogel-polyurethane foam (Sil-PU) composites showed an excellent insulating capacity, reaching thermal conductivities as low as 14 mW/(m·K).

| S-EPMC9318614 | biostudies-literature

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