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Inertially enhanced mass transport using 3D-printed porous flow-through electrodes with periodic lattice structures.


ABSTRACT: Electrochemical reactors utilizing flow-through electrodes (FTEs) provide an attractive path toward the efficient utilization of electrical energy, but their commercial viability and ultimate adoption hinge on attaining high currents to drive productivity and cost competitiveness. Conventional FTEs composed of random, porous media provide limited opportunity for architectural control and engineering of microscale transport. Alternatively, the design freedom engendered by additively manufacturing FTEs yields additional opportunities to further drive performance via flow engineering. Through experiment and validated continuum computation we analyze the mass transfer in three-dimensional (3D)-printed porous FTEs with periodic lattice structures and show that, in contrast to conventional electrodes, the mesoscopic length scales in 3D-printed electrodes lead to an increase in the mass correlation exponent as inertial flow effects dominate. The inertially enhanced mass transport yields mass transfer coefficients that exceed previously reported 3D-printed FTEs by 10 to 100 times, bringing 3D-printed FTE performance on par with conventional materials.

SUBMITTER: Beck VA 

PROVIDER: S-EPMC8364138 | biostudies-literature | 2021 Aug

REPOSITORIES: biostudies-literature

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Inertially enhanced mass transport using 3D-printed porous flow-through electrodes with periodic lattice structures.

Beck Victor A VA   Ivanovskaya Anna N AN   Chandrasekaran Swetha S   Forien Jean-Baptiste JB   Baker Sarah E SE   Duoss Eric B EB   Worsley Marcus A MA  

Proceedings of the National Academy of Sciences of the United States of America 20210801 32


Electrochemical reactors utilizing flow-through electrodes (FTEs) provide an attractive path toward the efficient utilization of electrical energy, but their commercial viability and ultimate adoption hinge on attaining high currents to drive productivity and cost competitiveness. Conventional FTEs composed of random, porous media provide limited opportunity for architectural control and engineering of microscale transport. Alternatively, the design freedom engendered by additively manufacturing  ...[more]

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