Dataset Information

Simulation-Based Optimization of a Multiple Gas Feed Sweetening Process.

ABSTRACT: For an energy-intensive sweetening process, it is common that sour gases from different sources are sent to a single sweetening plant in industries. In our previous work, a multiple gas feed sweetening process was proposed, which can simultaneously improve the purity of H₂S and reduce the energy consumption of the plant. This study aims to develop the superstructure of that process and use a simulation-based optimization framework with Aspen HYSYS as the process simulator and particle swarm optimization algorithm as the optimizer. In addition, by taking full advantage of the robustness of the built-in algorithm of the simulator, the convergence of the model is improved; meanwhile, simplification of the process and reduction of the optimization time are accessible with the proposed design specifications and assumptions. For a convergence-difficult column, a stepwise convergence adjustment was used to ensure their convergence. Based on this, the robustness and effectiveness of the method is proven through a case study, and it can also provide guidance for model selection, process simplification, and optimization of the same type of absorption process.

SUBMITTER: Zhu W

PROVIDER: S-EPMC8793078 | biostudies-literature | 2022 Jan

REPOSITORIES: biostudies-literature

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Simulation-Based Optimization of a Multiple Gas Feed Sweetening Process.

Zhu Weixuan W Ye Haotian H Yang Yang Y Zou Xiong X Dong Hongguang H

ACS omega 20220113 3

For an energy-intensive sweetening process, it is common that sour gases from different sources are sent to a single sweetening plant in industries. In our previous work, a multiple gas feed sweetening process was proposed, which can simultaneously improve the purity of H<sub>2</sub>S and reduce the energy consumption of the plant. This study aims to develop the superstructure of that process and use a simulation-based optimization framework with Aspen HYSYS as the process simulator and particle ...[more]

PMID: 35097267

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Project description:The development of water drive gas reservoirs (WDGRs) with fractures or strong heterogeneity is severely influenced by water invasion. Accurately simulating the rules of water invasion and drainage gas recovery countermeasures in fractured WDGRs, thereby revealing the mechanism of water invasion and an appropriate development strategy, is important for formulating water management measures and enhancing the recovery of gas reservoirs. In this work, physical simulation methods were proposed to gain a better understanding of water invasion and to optimize the water control of fractured WDGRs. Five groups of experiments were designed and conducted to probe the impacts of the distance between the fractures and the gas well, the drainage position, the drainage timing and the aquifer size on the water invasion and production performance of a gas reservoir. The gas and water production and the internal pressure drop were monitored in real time during the experiments. Based on the above experimental works, a theoretical analysis was conducted to quantitatively evaluate the performance of the gas reservoir recovery via the gas well production performance, water invasion, dynamic pressure drop and residual gas and water distribution analysis. The results show that when the fracture scale was appropriate, a gas well drilled close to a fracture (Experiment 1-3) or a high-permeability formation could also produce gas and achieve drainage efficiently. The recovery factor of Experiment 1-3 reached 62.5%, which was 24.6% and 21.1% higher than those of Experiments 1-1 and 1-2, respectively, which had wells drilled in low-permeability areas. Draining water near an aquifer can effectively inhibit water invasion during the early stage of gas recovery. The setup in Experiment 2-1 effectively inhibited water invasion and avoided the formation of water-sealed volumes of gas to recover 30% more gas than recovered with that of Experiment 1-1 without drainage wells. A shorter distance between the drainage well and the aquifer increased the drainage capacity and decreased the gas production capacity, respectively (Well 2 at Point A vs Point B). A larger aquifer had a lower gas recovery, which reduced the economic benefit. For example, due to an infinitely large aquifer, the reserves in Experiment 4-1 were developed by a single well, the gas recovery was only 33.4%. These research results are expected to be beneficial for the preparation of development plans and the optimization of water control measures for WDGRs.

Dataset Information

Simulation-Based Optimization of a Multiple Gas Feed Sweetening Process.

Publications

Simulation-Based Optimization of a Multiple Gas Feed Sweetening Process.

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