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Turning traditionally nonwetting surfaces wetting for even ultra-high surface energy liquids.

ABSTRACT: We present a surface-engineering approach that turns all liquids highly wetting, including ultra-high surface tension fluids such as mercury. Previously, highly wetting behavior was only possible for intrinsically wetting liquid/material combinations through surface roughening to enable the so-called Wenzel and hemiwicking states, in which liquid fills the surface structures and causes a droplet to exhibit a low contact angle when contacting the surface. Here, we show that roughness made of reentrant structures allows for a metastable hemiwicking state even for nonwetting liquids. Our surface energy model reveals that with liquid filled in the structure, the reentrant feature creates a local energy barrier, which prevents liquid depletion from surface structures regardless of the intrinsic wettability. We experimentally demonstrated this concept with microfabricated reentrant channels. Notably, we show an apparent contact angle as low as 35° for mercury on structured silicon surfaces with fluorinated coatings, on which the intrinsic contact angle of mercury is 143°, turning a highly nonwetting liquid/material combination highly wetting through surface engineering. Our work enables highly wetting behavior for previously inaccessible material/liquid combinations and thus expands the design space for various thermofluidic applications.

SUBMITTER: Wilke KL

PROVIDER: S-EPMC8794827 | biostudies-literature | 2022 Jan

REPOSITORIES: biostudies-literature

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Turning traditionally nonwetting surfaces wetting for even ultra-high surface energy liquids.

Wilke Kyle L KL Lu Zhengmao Z Song Youngsup Y Wang Evelyn N EN

Proceedings of the National Academy of Sciences of the United States of America 20220101 4

We present a surface-engineering approach that turns all liquids highly wetting, including ultra-high surface tension fluids such as mercury. Previously, highly wetting behavior was only possible for intrinsically wetting liquid/material combinations through surface roughening to enable the so-called Wenzel and hemiwicking states, in which liquid fills the surface structures and causes a droplet to exhibit a low contact angle when contacting the surface. Here, we show that roughness made of reen ...[more]

PMID: 35064079

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Project description:Interfacial areas between nonwetting-wetting (NW-W) liquids in natural porous media were measured using a modified version of the interfacial partitioning tracer test (IPTT) method that employed simultaneous two-phase flow conditions, which allowed measurement at NW saturations higher than trapped residual saturation. Measurements were conducted over a range of saturations for a well-sorted quartz sand under three wetting scenarios of primary drainage (PD), secondary imbibition (SI), and secondary drainage (SD). Limited sets of experiments were also conducted for a model glass-bead medium and for a soil. The measured interfacial areas were compared to interfacial areas measured using the standard IPTT method for liquid-liquid systems, which employs residual NW saturations. In addition, the theoretical maximum interfacial areas estimated from the measured data are compared to specific solid surface areas measured with the N2/BET method and estimated based on geometrical calculations for smooth spheres. Interfacial areas increase linearly with decreasing water saturation over the range of saturations employed. The maximum interfacial areas determined for the glass beads, which have no surface roughness, are 32±4 and 36±5 cm-1 for PD and SI cycles, respectively. The values are similar to the geometric specific solid surface area (31±2 cm-1) and the N2/BET solid surface area (28±2 cm-1). The maximum interfacial areas are 274±38, 235±27, and 581±160 cm-1 for the sand for PD, SI, and SD cycles, respectively, and ~7625 cm-1 for the soil for PD and SI. The maximum interfacial areas for the sand and soil are significantly larger than the estimated smooth-sphere specific solid surface areas (107±8 cm-1 and 152±8 cm-1, respectively), but much smaller than the N2/BET solid surface area (1387±92 cm-1 and 55224 cm-1, respectively). The NW-W interfacial areas measured with the two-phase flow method compare well to values measured using the standard IPTT method.

Dataset Information

Turning traditionally nonwetting surfaces wetting for even ultra-high surface energy liquids.

Publications

Turning traditionally nonwetting surfaces wetting for even ultra-high surface energy liquids.

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