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Multistable shape programming of variable-stiffness electromagnetic devices.

ABSTRACT: Programmable shape morphing enables soft machines to safely and effectively interact with the environment. Stimuli-responsive materials can transform 2D sheets into 3D geometries. However, most solutions cannot hold their shape at zero power, are limited to predetermined configurations, or lack sufficient mechanical stiffness to manipulate common objects. We demonstrate here segmented soft electromagnetic actuators integrated with shape memory polymer (SMP) films, capable of deforming and latching into a broad range of configurations. The device consists of liquid metal (LM) coils in an elastomer shell, laminated between two SMP films. The coils are linked by narrow joints, on which stretchable heaters are patterned. Heating the SMP greatly reduces its stiffness. Driving current through an LM coil in the presence of a magnetic field then leads to large bending or twisting. Cooling the SMP locks in the shape, leading to load-bearing capacity. Complex shapes are obtained from an initially flat device.

SUBMITTER: Aksoy B

PROVIDER: S-EPMC9140967 | biostudies-literature | 2022 May

REPOSITORIES: biostudies-literature

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Multistable shape programming of variable-stiffness electromagnetic devices.

Aksoy Bekir B Shea Herbert H

Science advances 20220527 21

Programmable shape morphing enables soft machines to safely and effectively interact with the environment. Stimuli-responsive materials can transform 2D sheets into 3D geometries. However, most solutions cannot hold their shape at zero power, are limited to predetermined configurations, or lack sufficient mechanical stiffness to manipulate common objects. We demonstrate here segmented soft electromagnetic actuators integrated with shape memory polymer (SMP) films, capable of deforming and latchi ...[more]

PMID: 35622912

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Project description:Background Rapid prediction of adverse bone fracture healing outcome (e.g., nonunion and/or delayed union) is essential to advise adjunct therapies to reduce patient suffering and improving healing outcome. Radiographic diagnostic methods remain ineffective during early healing, resulting in average nonunion diagnosis times surpassing six months. To address this clinical deficit, we developed a novel diagnostic device to predict fracture healing outcome by noninvasive telemetric measurements of fracture bending stiffness. This study evaluated the hypothesis that our diagnostic antenna system is capable of accurately measuring temporal fracture healing stiffness, and advises the utility of this data for expedited prediction of healing outcomes during early (≤3 weeks) fracture recovery. Methods Fracture repair was simulated, in reverse chronology, by progressively destabilizing cadaveric ovine metatarsals (n=8) stabilized via locking plate fixation. Bending stiffness of each fracture state were predicted using a novel direct electromagnetic coupling diagnostic system, and results were compared to values from material testing (MT) methods. While direct calculation of fracture stiffness in a simplistic cadaver model is possible, comparable analysis of the innumerable permutations of fracture and treatment type is not feasible. Thus, clinical feasibility of direct electromagnetic coupling was explored by parametric finite element (FE) analyses (n=1,632 simulations). Implant mechanics were simulated throughout the course of healing for cases with variations to fracture size, implant type, implant structure, and implant material. Results For all fracture states, stiffness values predicted by the direct electromagnetic coupling system were not significantly different than those quantified by in vitro MT methods [P=0.587, P=0.985, P=0.975; for comparing intact, destabilized, and fully fractured (FF) states; respectively]. In comparable models, the total implant deflection reduction (from FF to intact states) was less than 10% different between direct electromagnetic coupling measurements (82.2 µm) and FE predictions (74.7 µm). For all treatment parameters, FE analyses predicted nonlinear reduction in bending induced implant midspan deflections for increasing callus stiffness. Conclusions This technology demonstrates potential as a noninvasive clinical tool to accurately quantify healing fracture stiffness to augment and expedite healing outcome predictions made using radiographic imaging.

Dataset Information

Multistable shape programming of variable-stiffness electromagnetic devices.

Publications

Multistable shape programming of variable-stiffness electromagnetic devices.

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