Browse
Submit Data
Databases
API
Help

Dataset Information

0 Views

0 Connections

0 Citations

0 Reanalyses

0 Downloads

Omics score: 0

A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys.

ABSTRACT: Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC) such as Mg17Al12 and Mg₂Al₃. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

SUBMITTER: Liu L

PROVIDER: S-EPMC5453224 | biostudies-other | 2014 May

REPOSITORIES: biostudies-other

ACCESS DATA

Json Xml

Similar Datasets

Tailoring of Dissimilar Friction Stir Lap Welding of Aluminum and Titanium.

Project description:An approach was proposed to optimize dissimilar friction stir lap welding of aluminum and titanium alloys. The basic concept of the new technique included (i) the plunging of the welding tool solely into the aluminum part (i.e., no direct contact with the titanium side) and (ii) the welding at a relatively high-heat input condition. It was shown that sound welds could be readily produced using an ordinary cost-effective tool, with no tool abrasion and no dispersion of harmful titanium fragments within the aluminum side. Moreover, the intermetallic layer was found to be as narrow as ~0.1 µm, thus giving rise to excellent bond strength between aluminum and titanium. On the other hand, several important shortcomings were also revealed. First of all, the high-heat input condition provided significant microstructural changes in the aluminum part, thereby resulting in essential material softening. Furthermore, the new approach was not feasible in the case of highly alloyed aluminum alloys due to the relatively low rate of self-diffusion in these materials. An essential issue was also a comparatively narrow processing window.

| S-EPMC9738075 | biostudies-literature

Ultrasonic Processing of Aluminum?Magnesium Alloys.

Project description:This study evaluated the effect of UltraSonic Treatment (UST) on a range of Al?Mg alloys. Previous research was carried out on single magnesium compositions. However, the amount and type of the alloy addition are known to affect the grain size even under UST, and the aim of this study was to determine whether or not alloy composition plays a similar role in the case of Al?Mg alloys. By testing binary Al?Mg alloys cast under regular casting conditions and under the presence of an ultrasonic field, it was found that while the addition of Mg solute is important, the amount of solute has little effect when UST is applied. It was observed that the grain size was barely affected by extra solute additions in this condition. This is due to the application of UST during solidification, which resulted in a dramatic reduction in the size of the nucleation free zone thus promoting many more successful nucleation events. Acoustic streaming is proposed as the main cause of this reduction in grain size.

| S-EPMC6213928 | biostudies-other

Fabrication and Mechanical Properties of Tungsten Inert Gas Welding Ring Welded Joint of 7A05-T6/5A06-O Dissimilar Aluminum Alloy.

Project description:In this paper, Tungsten Inert Gas Welding (TIG) and single-sided welding and double-sided forming have been used to weld the 7A05-T6/5A06-O dissimilar aluminum alloy circular welded joint of a ring-stiffened closed cylindrical sandwich shell. Microstructural characterization and mechanical properties of welded joints were investigated by use of scanning electron microscopy (SEM), backscatter electron diffraction (EBSD) and transmission electron microscopy (TEM), respectively. Hardness distribution and tensile properties of the welded joints were examined. The results showed the failure of the welded joints produced in the fusion zone (FZ). The tensile strength and yield strength of the welded joints were, respectively, 78.87% and 97.24% of the 5A06-O base metal (BM), and the elongation reached 84.29% of 7A05-T6 base metal. Welding high heat input led to the coarse grain size in the fusion zone, and the long-term similar quenching effect can lead to the full dissolution of the strengthening zone of the fusion zone resulting in the reductions of strength and hardness. Around 7A05 heat-affected zone (HAZ), there is an obvious hardening zone and softening zone, the solid solution precipitates into the Rayleigh brilliant η′ (MgZn₂) phase, which results in natural aging strengthening, thus obtaining high hardness. η′ (MgZn₂) enhanced phase dissolved fully and the dislocation density decreased rapidly in the HAZ region resulted in a softening zone with a lower hardness at about (10⁻18) mm from the center of the weld center.

| S-EPMC6073191 | biostudies-literature

A welding phenomenon of dissimilar nanoparticles in dispersion.

Project description:The oriented attachment of small nanoparticles (NPs) is recognized as an important mechanism involved in the growth of inorganic nanocrystals. However, non-oriented attachment of dissimilar NPs has been rarely observed in dispersion. This communication reports a welding phenomenon occurred directly between as-synthesized dispersions of single-component Au and chalcogenide NPs, which leads to the formation of asymmetric Au-chalcogenide hybrid NPs (HNPs). The welding of dissimilar NPs in dispersion is mainly driven by the ligand desorption-induced conformal contact between NPs and the diffusion of Au into chalcogenide NPs. The welding process can occur between NPs with distinct shapes or different capping agents or in different solvent media. A two-step assembly-welding mechanism is proposed for this process, based on our in situ electron spin resonance measurements and ab initio molecular dynamics simulation. The understanding of NP welding in dispersion may lead to the development of unconventional synthetic tools for the fabrication of hybrid nanostructures with diverse applications.

| S-EPMC6333817 | biostudies-literature

Project description:In this study, the friction-stir welding (FSW) technique was successfully applied for joining of AA2519 to AA5181 alloy. Microstructure and mechanical properties of dissimilar FSW joints were investigated by optical microscopy, microhardness, and tensile testing. The deformation behaviour of the welded joints was elucidated via the digital image correlation technique. After welding, the ultimate tensile strength of joints was ~300 MPa and ductility was ~16%. The microhardness values observed at the stir zone were higher than those in the base material AA5182. The produced welds demonstrate nearly 100% (based on AA5182) joint efficiency.

| S-EPMC9786200 | biostudies-literature

Dataset for interpreting the Circos figures used in the review of friction stir welding of titanium alloys.

Project description:In this paper we present the dataset used for plotting figure c (of graphical abstract) and figure 2 of the related article, "Friction stir welding of titanium alloys: A review" (Gangwar and Ramulu, 2018). For conventional descriptions, the majority of the data is either represented in forms of tables or graphs (2-dimensional, 3-dimensional and interactive). However, the presence of multiple variables and their interdependence require not only more dimensions but also a simple representation without clustering the information. This dataset includes the values of elements in the matrix used to plot Circos figures and describes their correspondence with the interrelation of columns and rows of matrix in the recurring figures in the article (Gangwar and Ramulu, 2018). This article also focuses on the width of ribbons in figure c and figure 2 that are connected via multiple alphabetic elements in rows and columns of the matrix.

| S-EPMC6301968 | biostudies-literature

Materials informatics approach to understand aluminum alloys.

Project description:The relations between the mechanical properties, heat treatment, and compositions of elements in aluminum alloys are extracted by a materials informatics technique. In our strategy, a machine learning model is first trained by a prepared database to predict the properties of materials. The dependence of the predicted properties on explanatory variables, that is, the type of heat treatment and element composition, is searched using a Markov chain Monte Carlo method. From the dependencies, a factor to obtain the desired properties is investigated. Using targets of 5000, 6000, and 7000 series aluminum alloys, we extracted relations that are difficult to find via simple correlation analysis. Our method is also used to design an experimental plan to optimize the materials properties while promoting the understanding of target materials.

| S-EPMC7476514 | biostudies-literature

An Investigation of the Microstructure of an Intermetallic Layer in Welding Aluminum Alloys to Steel by MIG Process.

Project description:Butt joints of A5052 aluminum alloy and SS400 steel, with a new type of chamfered edge, are welded by means of metal inert gas welding and ER4043 Al-Si filler metal. The microhardness and microstructure of the joint are investigated. An intermetallic layer is found on the surface of the welding seam and SS400 steel sheet. The hardness of the intermetallic layer is examined using the Vickers hardness test. The average hardness values at the Intermetallic (IMC) layer zone and without the IMC layer zone were higher than that of the welding wire ER4043. The tensile strength test showed a fracture at the intermetallic layer when the tensile strength is 225.9 MPa. The tensile value test indicated the average of welds was equivalent to the 85% tensile strength of the A5052 aluminum alloy. The thickness of the intermetallic layers is non-uniform at different positions with the ranges from 1.95 to 5 μm. The quality of the butt joint is better if the intermetallic layer is minimized. The Si crystals which appeared at the welding seam, indicating that this element participated actively during the welding process, also contributed to the IMC layer's formation.

| S-EPMC5458832 | biostudies-other

Training high-strength aluminum alloys to withstand fatigue.

Project description:The fatigue performance of high strength aluminum alloys used in planes, trains, trucks and automobiles is notoriously poor. Engineers must design around this important limitation to use Al alloys for light-weighting of transportation structures. An alternative concept for microstructure design for improved fatigue strength is demonstrated in this work. Microstructures are designed to exploit the mechanical energy imparted during the initial cycles of fatigue to dynamically heal the inherent weak points in the microstructure. The fatigue life of the highest strength Aluminum alloys is improved by 25x, and the fatigue strength is raised to ~1/2 the tensile strength. The approach embraces the difference between static and dynamic loading and represents a conceptual change in microstructural design for fatigue.

| S-EPMC7566492 | biostudies-literature

Review on Micro-Alloying and Preparation Method of 7xxx Series Aluminum Alloys: Progresses and Prospects.

Project description:Notably, 7xxx series aluminum alloy has become the most popular nonferrous alloy, extensively used in industry, construction and transportation trades, due to its high comprehensive properties such as high static strength, high strength, heat resistance, high toughness, damage resistance, low density, low quenching sensitivity and rich resource. The biggest challenge for aluminum alloy today is to greatly improve the corrosion resistance of the alloy, while maintaining its strength. The preparation method of 7xxx series aluminum alloy requires controlling time lapses in the process of heating, holding and cooling, and there are many species precipitates in the crystal, but the precipitated strengthening phase is a single type of equilibrium η' phase. Therefore, more attention should be paid to how to increase the volume fraction of η' precipitates and modify the comprehensive performance of the material and focus more on the microstructure of the precipitates. This article reviews the progress of 7xxx series aluminum alloy materials in micro-alloying, aging precipitation sequence, the strengthening-toughening mechanism and the preparation method. The effect of adding trace elements to the microstructure and properties of 7xxx series aluminum alloy and the problems existing in aging precipitation characteristics and the reinforcement mechanism are discussed. The future development direction of 7xxx series aluminum alloy is predicted by developing a method for the process-microstructure-property correlation of materials to explore the characteristic microstructure, micro-alloying, controlling alloy microstructure and optimizing heat-treatment technology.

| S-EPMC8838104 | biostudies-literature

OmicsDI is part of the ELIXIR infrastructure

OmicsDI is an Elixir interoperability service. Learn more ›

Tweets

OmicsDI Databases

PRIDE
PeptideAtlas
MassIVE
JPOST Repository
Physiome Model Repository

EGA
EVA
ENA
LINCS
PAXDB
Cell Collective

MetaboLights
Metabolomics Workbench
MetabolomeExpress
GNPS
BioModels
FAIRDOMHub

ArrayExpress
dbGaP
ExpressionAtlas
GEO
NODE

Information

Databases
Help
API
Contact us
Code on GitHub
Terms of use
Submit Data