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Effect of Secondary Phase Precipitation on the Corrosion Behavior of Duplex Stainless Steels.

ABSTRACT: Duplex stainless steels (DSSs) with austenitic and ferritic phases have been increasingly used for many industrial applications due to their good mechanical properties and corrosion resistance in acidic, caustic and marine environments. However, DSSs are susceptible to intergranular, pitting and stress corrosion in corrosive environments due to the formation of secondary phases. Such phases are induced in DSSs during the fabrication, improper heat treatment, welding process and prolonged exposure to high temperatures during their service lives. These include the precipitation of sigma and chi phases at 700-900 °C and spinodal decomposition of ferritic grains into Cr-rich and Cr-poor phases at 350-550 °C, respectively. This article gives the state-of the-art review on the microstructural evolution of secondary phase formation and their effects on the corrosion behavior of DSSs.

SUBMITTER: Chan KW

PROVIDER: S-EPMC5455814 | biostudies-other | 2014 Jul

REPOSITORIES: biostudies-other

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Project description:Sulfate-reducing bacteria (SRB) can regulate environmental pH because of their metabolism. Because local acidification results in pitting corrosion, the potential capacity of pH regulation by SRB would have important consequences for electrochemical aspects of the bio-corrosion process. This study focused on identifying the effect of pH on the corrosion of duplex stainless steel 2205 in a nutrient-rich artificial seawater medium containing SRB species, Desulfovibrio vulgaris. Duplex stainless steel samples were exposed to the medium for 13 days at 37°C at pH ranging from 4.0 to 7.4. The open-circuit potential value, sulfide level, pH and number of bacteria in the medium were recorded daily. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to study the properties of the biofilms at the end of the experiments and the corrosion behaviour of the material. Inductively coupled plasma mass spectrometry was used to measure the concentration of cations Fe, Ni, Mo, Mn, Cr in the experimental solution after 13 days. Scanning electron microscopy and energy-dispersive X-ray spectroscopy (EDX) were used for surface analysis. The results showed the pH changed from acidic values set at the beginning of the experiment to approximately pH 7.5 after 5 days owing to bacterial metabolism. After 13 days, the highest iron concentration was in the solution that was initially at pH 4 accompanied by pitting on the stainless steel. Sulfur was present on all specimens but with more sulfur at pH 4 in the EDX spectra. EIS showed the film resistance of the specimen at pH 4 was much lower than at pH 7.4 which suggests the corrosion resistance of the stainless steel was better at higher pH. The results of this study suggest that the corrosion process for the first few days exposure at low pH was driven by pH in solution rather than by bacteria. The increasing pH during the course of the experiment slowed down the corrosion process of materials originally at low pH. The nature and mechanism of SRB attack on duplex stainless steel at different acidic environments are discussed.

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Effect of Secondary Phase Precipitation on the Corrosion Behavior of Duplex Stainless Steels.

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