Browse
Submit Data
Databases
API
Help

Dataset Information

0 Views

0 Connections

0 Citations

0 Reanalyses

0 Downloads

Omics score: 0

The Effect of Ultrasonic Peening Treatment on Fatigue Performance of Welded Joints.

ABSTRACT: Ultrasonic peening treatment (UPT) as a method of severe plastic deformation was used to treat cruciform welded joints of Q345 steel. The application of UPT achieves material surface nanocrystallization of the peening zone, reduces stress concentration, and produces residual compressive stresses at the welded toe. Micro-structure, hardness, stress relief, S-N curve, and the fatigue fracture mechanism of cruciform welded joint of Q345 steel, both before and after UPT, were analyzed in detail. The main results show that: stress concentration and residual tensile stress are the main reasons to reduce fatigue strength of cruciform welded joints. The fatigue life of cruciform welded joints is improved for surface hardening, compressive stress, and grain refinement by UPT. Residual compressive stress caused by UPT is released with the increase of fatigue life. A very significant fatigue strength improvement happens when UPT is replenished repeatedly after a certain number of cycles.

SUBMITTER: Zhao X

PROVIDER: S-EPMC5456831 | biostudies-other | 2016 Jun

REPOSITORIES: biostudies-other

ACCESS DATA

Json Xml

Similar Datasets

Improvement in Fatigue Performance of Aluminium Alloy Welded Joints by Laser Shock Peening in a Dynamic Strain Aging Temperature Regime.

Project description:As a new treatment process after welding, the process parameters of laser shock peening (LSP) in dynamic strain aging (DSA) temperature regimes can be precisely controlled, and the process is a non-contact one. The effects of LSP at elevated temperatures on the distribution of the surface residual stress of AA6061-T6 welded joints were investigated by using X-ray diffraction technology with the sin²ϕ method and Abaqus software. The fatigue life of the welded joints was estimated by performing tensile fatigue tests. The microstructural evolution in surface and fatigue fractures of the welded joints was presented by means of surface integrity and fracture surface testing. In the DSA temperature regime of AA6061-T6 welded joints, the residual compressive stress was distributed more stably than that of LSP at room temperature. The thermal corrosion resistance and fatigue properties of the welded joints were also improved. The experimental results and numerical analysis were in mutual agreement.

| S-EPMC5456636 | biostudies-other

Computational modeling of fatigue crack propagation in butt welded joints subjected to axial load.

Project description:This article addresses the study of crack behavior elicited on axial fatigue in specimens joined by butt weld made of steel ASTM A36 by using fracture mechanics and simulation software of finite elements (Ansys APDL, Franc3D). The computational model was initially to define the geometry model by using CAD software. Specimens with Weld Reinforcement of 2 mm and 3mm were simulated. Subsequently, the type of element for the mesh, the information inclusion concerning material mechanical properties and load conditions were selected. By using Franc3D software, the crack propagation phenomenon is analyzed, and its growth parameters have been established. In this way, it is possible to calculate the magnitude of stress intensity factor (SIF) along the crack front. It is concluded that the stress located in the weld toe is maximized proportionately to the size of the weld reinforcement due to the concentration effect of geometric stress. In addition, it is observed that the propagation rate obtained from Paris law has a similar behavior for the studied weld reinforcements; the latter as there were short cracks.

| S-EPMC6597091 | biostudies-literature

The Effect of Welding Energy on the Microstructural and Mechanical Properties of Ultrasonic-Welded Copper Joints.

Project description:The effects of welding energy on the mechanical and microstructural characteristics of ultrasonic-welded pure copper plates were investigated. Complex dynamic recrystallization and grain growth occurred inside the weld zone during ultrasonic welding. At a low welding energy, a thin band of straight weld interfaces was observed and had an ultra-fine grain structure. With an increase in welding energy, the weld interface progressively changed from flat to sinusoidal, and eventually turned into a convoluted wavy pattern, bearing similarities to shear instabilities, as observed in fluid dynamics. The lap shear load of the joints initially increased and then remained stable as the welding energy increased. The tensile characteristics of the joints significantly depended on the development of plastic deformation at the interface. The influence of the microstructure on the hardness was also discussed.

| S-EPMC5459195 | biostudies-other

On the Fatigue Performance of Friction-Stir Welded Aluminum Alloys.

Project description:This work was undertaken in an attempt to ascertain the generic characteristics of fatigue behavior of friction-stir welded aluminum alloys. To this end, different alloy grades belonging to both the heat-treatable and non-heat-treatable types in both the cast and wrought conditions were studied. The analysis was based on the premise that the fatigue endurance of sound welds (in which internal flaws and surface quality are not the major issues) is governed by residual stress and microstructure. Considering the relatively low magnitude of the residual stresses but drastic grain refinement attributable to friction-stir welding, the fatigue performance at relatively low cyclic stress was deduced to be dictated by the microstructural factor. Accordingly, the fatigue crack typically nucleated in relatively coarse-grained base material zone; thus, the fatigue strength of the welded joints was comparable to that of the parent metal. At relatively high fatigue stress, the summary (i.e., the cyclic-plus residual-) stress may exceed the material yield strength; thus, the fatigue cracking should result from the preceding macro-scale plastic deformation. Accordingly, the fatigue failure should occur in the softest microstructural region; thus; the fatigue strength of the welded joint may be inferior to that of the original material.

| S-EPMC7579519 | biostudies-literature

Analysis of Selected Properties of Welded Joints of the HSLA Steels.

Project description:This paper presents research of the impact toughness and hardness distribution in specific zones of a 'single V'butt multiple-pass welded joints of the high-strength low-alloyed steels. Obtained values of the impact toughness are analyzed in correlation with a microstructure in specific zones of the welded joint, together with the micro hardness distribution found in the related zones. Based on the carried out analysis and results obtained in experiments, the applied technology of welding was evaluated. The original conclusions on influence of the selected welding procedure manual metal arc (MMA) for the root passes and metal active gas (MAG) for the filling and covering passes) on impact toughness of the high-strength low-alloyed steels are drawn. The paper also presents discussion on the valid standards and recommendations related to welding of those steels, from the aspect of applications in design of steel welded constructions.

| S-EPMC7143795 | biostudies-literature

Shot peening increases resistance to cyclic fatigue fracture of endodontic files.

Project description:The objective of this study was to assess the resistance to fatigue fracture of conventional nickel-titanium files after undergoing shot peening. Forty NITIFLEX endodontic files, number 30, were divided into two groups; one was submitted to shot peening treatment and the other was not. All instruments were tested for fatigue fracture in simulated canals with a TRI-AUTO ZX endodontic motor. One file of each group was subjected to a residual stress analysis by XRD. Finally, the fractured surface was observed and elemental analysis performed by means of SEM and EDX. Roughness analysis was made by focal variation microscope. The shot peening group showed greater resistance to fatigue fracture; there was no difference in the length of the fractured fragments. XRD results showed the presence of residual compression stresses in the file submitted to shot peening, a decrease in the interplanar spacing, and an increase in the full-width-at-half-maximum and the microstrains. SEM and EDX showed a ductile fracture with zones of fatigue and an equiatomic ratio between the nickel and titanium. Surface roughness increased after the file was subjected to the shot peening procedure. In conclusion, shot peening increases the resistance to fatigue fracture due to the presence of residual compression stresses in files manufactured from a conventional nickel-titanium alloy.

| S-EPMC8217493 | biostudies-literature

Laser Peening Process and Its Impact on Materials Properties in Comparison with Shot Peening and Ultrasonic Impact Peening.

Project description:The laser shock peening (LSP) process using a Q-switched pulsed laser beam for surface modification has been reviewed. The development of the LSP technique and its numerous advantages over the conventional shot peening (SP) such as better surface finish, higher depths of residual stress and uniform distribution of intensity were discussed. Similar comparison with ultrasonic impact peening (UIP)/ultrasonic shot peening (USP) was incorporated, when possible. The generation of shock waves, processing parameters, and characterization of LSP treated specimens were described. Special attention was given to the influence of LSP process parameters on residual stress profiles, material properties and structures. Based on the studies so far, more fundamental understanding is still needed when selecting optimized LSP processing parameters and substrate conditions. A summary of the parametric studies of LSP on different materials has been presented. Furthermore, enhancements in the surface micro and nanohardness, elastic modulus, tensile yield strength and refinement of microstructure which translates to increased fatigue life, fretting fatigue life, stress corrosion cracking (SCC) and corrosion resistance were addressed. However, research gaps related to the inconsistencies in the literature were identified. Current status, developments and challenges of the LSP technique were discussed.

| S-EPMC5456420 | biostudies-other

Effect of ultrasonic surface deep rolling combined with oxygen boost diffusion treatment on fatigue properties of pure titanium.

Project description:Ultrasonic surface deep rolling (USDR), oxygen boost diffusion (OBD), and their combination (USDR-OBD) were all used to improve the surface hardening of pure titanium. The microstructure, microhardness, and fatigue life of pure titanium treated by USDR, OBD, and USDR-OBD methods were analyzed. USDR treatment induced a severe deformation area, while OBD treatment produced a brittle oxygen diffusion zone. The USDR-OBD treated samples approached the highest hardness in comparison with other treated samples. The fatigue lives of USDR treated samples were improved, which was due to the high compressive residual stress and refined grains. However, the fatigue lives of both OBD treated samples and USDR-OBD treated samples were decreased due to premature crack initiation and rapid propagation in the oxygen diffusion zone. Finally, the fatigue fracture mechanisms of different samples were proposed.

| S-EPMC8426462 | biostudies-literature

EBSD Characterization of the Microstructure of 7A52 Aluminum Alloy Joints Welded by Friction Stir Welding.

Project description:The microstructure and texture of materials significantly influence the mechanical properties and fracture behavior; the effect of microstructure in different zones of friction stir-welded joints of 7A52 aluminum alloy on fracture behavior was investigated in this paper. The microstructural characteristics of sections of the welded joints were tested using the electron backscattered diffraction (EBSD) technique. The results indicate that the fracture is located at the advancing side of the thermomechanically affected zone (AS-TMAZ) and the stir zone (SZ) interface. The AS-TMAZ microstructure is vastly different from the microstructure and texture of other areas. The grain orientation is disordered, and the grain shape is seriously deformed under the action of stirring force. The grain size grows unevenly under the input of friction heat, resulting in a large amount of recrystallization, and there is a significant difference in the Taylor factor between adjacent grains and the AS-TMAZ-SZ interface. On the contrary, there are fine and uniform equiaxed grains in the nugget zone, the microstructure is uniform, and the Taylor factor is small at adjacent grains. Therefore, the uneven transition of microstructure and texture in the AS-TMAZ and the SZ provide conditions for crack initiation, which become the weak point of mechanical properties.

| S-EPMC8585471 | biostudies-literature

Effect of Ultrasonic Vibration on Adhesive Bonding of CFRP/Al Alloy Joints Grafted with Silane Coupling Agent.

Project description:Adhesive bonding is widely used in the joining of metals and carbon fiber-reinforced plastics (CFRPs). Ultrasonic vibration was used to improve adhesive bonding of CFRP/Al alloy joints grafted with silane coupling agent, and the effect of the ultrasound on the bonding was studied. The surface of Al alloy was treated with a silane coupling agent, and then the ultrasonic vibration was applied on the adherend during the adhesive bonding process. The shear strength was tested, and the mechanism was analyzed by scanning electron microscope (SEM) and Fourier transform infrared spectrometer (FTIR). It is found that the ultrasonic assisting can further promote the bonding of the Al alloy and the adhesive. For the test joins, the shear strength was increased by 267.50% using the silanization treatment plus the ultrasonic assisting. The ultrasonic assisting promoted the grafted epoxy group to react with the adhesive more sufficiently at the Al/adhesive interface by causing micro-mixing and intensified molecule collision, and thus more chemical bond was formed. Under the ultrasonic action, the interface and the adhesive layer became tighter owing to the impact contact at the interface and the oscillating flow in the adhesive layer. The ultrasonic vibration assisting increased the bonding strength by promoting the chemical bond and improving physical morphology.

| S-EPMC7240749 | biostudies-literature

OmicsDI is part of the ELIXIR infrastructure

OmicsDI is an Elixir interoperability service. Learn more ›

Tweets

OmicsDI Databases

PRIDE
PeptideAtlas
MassIVE
JPOST Repository
Physiome Model Repository

EGA
EVA
ENA
LINCS
PAXDB
Cell Collective

MetaboLights
Metabolomics Workbench
MetabolomeExpress
GNPS
BioModels
FAIRDOMHub

ArrayExpress
dbGaP
ExpressionAtlas
GEO
NODE

Information

Databases
Help
API
Contact us
Code on GitHub
Terms of use
Submit Data