Browse
Submit Data
Databases
API
Help

Dataset Information

0 Views

0 Connections

0 Citations

0 Reanalyses

0 Downloads

Omics score: 0

Effect of Multi-Pass Ultrasonic Surface Rolling on the Mechanical and Fatigue Properties of HIP Ti-6Al-4V Alloy.

ABSTRACT: The main purpose of this paper was to investigate the effect of a surface plastic deformation layer introduced by multi-pass ultrasonic surface rolling (MUSR) on the mechanical and fatigue properties of HIP Ti-6Al-4V alloys. Some microscopic analysis methods (SEM, TEM and XRD) were used to characterize the modified microstructure in the material surface layer. The results indicated that the material surface layer experienced a certain extent plastic deformation, accompanied by some dense dislocations and twin generation. Moreover, surface microhardness, residual stress and roughness values of samples treated by MUSR were also greatly improved compared with that of untreated samples. Surface microhardness and compressive residual stress were increased to 435 HV and -1173 MPa, respectively. The minimum surface roughness was reduced to 0.13 μm. The maximum depth of the surface hardening layer was about 55 μm. However, the practical influence depth was about 450 μm judging from the tensile and fatigue fracture surfaces. The ultimate tensile strength of the MUSR-treated sample increased to 990 MPa from the initial 963 MPa. The fatigue strength of the MUSR-treated sample was increased by about 25% on the base of 10⁷ cycles, and the lifetime was prolonged from two times to two orders of magnitude at the applied stress amplitudes of 650-560 MPa. The improved mechanical and fatigue properties of MUSR-treated samples should be attributed to the combined effects of the increased microhardness and compressive residual stress, low surface roughness, grain refinement and micro-pore healing in the material surface-modified layer.

SUBMITTER: Li G

PROVIDER: S-EPMC5459176 | biostudies-other | 2017 Feb

REPOSITORIES: biostudies-other

ACCESS DATA

Json Xml

Similar Datasets

Effect of the Ultrasonic Surface Rolling Process on the Fretting Fatigue Behavior of Ti-6Al-4V Alloy.

Project description:The effect of the ultrasonic surface rolling process (USRP) on the rotary bending fretting fatigue (FF) of Ti-6Al-4V alloy was investigated. The reason for the USRP's ability to improve the FF resistance of Ti-6Al-4V alloy was studied. The results revealed that the USRP induced a compressive residual stress field with a depth of 530 μm and a maximum residual stress of -930 MPa. Moreover, the surface micro-hardness of the USRP sample was significantly higher than that of the untreated base material (BM) sample, and the USRP yielded a 72.7% increase in the FF limit of the alloy. These further enhanced fatigue properties contributed mainly to the compressive residual stress field with large numerical value and deep distribution, which could effectively suppress FF crack initiation and early propagation. The USRP-induced surface work-hardening had only a minor impact on the FF resistance.

| S-EPMC5551876 | biostudies-other

Notch Corrosion Fatigue Behavior of Ti-6Al-4V.

Project description:The aim of this paper is to map the corrosion fatigue characteristics of Ti-6Al-4V alloy through the evaluation of the corrosion fatigue initiation and failure mechanisms. The study included the effect of the stress concentration factor at very high Kt values and the role of different inert or corrosive environments. This alloy is widely used in naval-structures and aero-engine communities and the outcomes of the work will have direct relevance to industrial service operations. Axial fatigue tests (R = 0.1; 2 × 10⁵ cycles; f = 10 Hz) were carried out on smooth and high notched (Ktmax = 18.65) flat specimens in laboratory air, paraffin oil, laboratory air + beeswax coating, recirculated 3.5% NaCl solution. The step loading procedure was used to perform the fatigue tests and the surface replica method and crack propagation gages were used to check crack nucleation and propagation until failure. Log-Log plots of σmaxvs.Kt showed a bilinear behavior and enabled the demonstration of the presence of a threshold stress intensity factor (Kt = 8-9), after which the environment has no effect on the fatigue damage for all the tested environments.

| S-EPMC5455940 | biostudies-other

Cyclic deformation and fatigue data for Ti-6Al-4V ELI under variable amplitude loading.

Project description:This article presents the strain-based experimental data for Ti-6Al-4V ELI under non-constant amplitude cyclic loading. Uniaxial strain-controlled fatigue experiments were conducted under three different loading conditions, including two-level block loading (i.e. high-low and low-high), periodic overload, and variable amplitude loading. Tests were performed under fully-reversed, and mean strain/stress conditions. For each test conducted, two sets of data were collected; the cyclic stress-strain response (i.e. hysteresis loops) in log10 increments, and the peak and valley values of stress and strain for each cycle. Residual fatigue lives are reported for tests with two-level block loading, while for periodic overload and variable amplitude experiments, fatigue lives are reported in terms of number of blocks to failure.

| S-EPMC5458061 | biostudies-literature

Enhanced Biological Response of AVS-Functionalized Ti-6Al-4V Alloy through Covalent Immobilization of Collagen.

Project description:This study presents the development of an efficient procedure for covalently immobilizing collagen molecules on AVS-functionalized Ti-6Al-4V samples, and the assessment of the survival and proliferation of cells cultured on these substrates. Activated Vapor Silanization (AVS) is a versatile functionalization technique that allows obtaining a high density of active amine groups on the surface. A procedure is presented to covalently bind collagen to the functional layer using EDC/NHS as cross-linker. The covalently bound collagen proteins are characterized by fluorescence microscopy and atomic force microscopy and their stability is tested. The effect of the cross-linker concentration on the process is assessed. The concentration of the cross-linker is optimized and a reliable cleaning protocol is developed for the removal of the excess of carbodiimide from the samples. The results demonstrate that the covalent immobilization of collagen type I on Ti-6Al-4V substrates, using the optimized protocol, increases the number of viable cells present on the material. Consequently, AVS in combination with the carbodiimide chemistry appears as a robust method for the immobilization of proteins and, for the first time, it is shown that it can be used to enhance the biological response to the material.

| S-EPMC5820288 | biostudies-literature

The effect of pulsed current on the shear deformation behavior of Ti-6Al-4V alloy.

Project description:Pulse current-assisted forming is a new technology to improve the plastic deformability of titanium alloy. In this work, Shearing tests of Ti-6Al-4V alloy were conducted using hat-shaped specimens under pulsed current (electroplastic shearing) and constant temperature (isothermal shearing). The actual deformation in shear zone of electroplastic shearing was larger than that of isothermal shearing. The shear load is also decreased by the pulsed current. Microstructure variation in the shear zone was investigated by scanning electron microscopy. An evident straight shear band was observed in the electroplastic shearing specimens. The deformation model of shear zone was established. Intracrystalline deformation was markedly easier for the grains with the pulsed current and induced larger deformation of the grains along the shear direction. Microcracks were observed in the shear zone of isothermal shearing, but none were found in the shear zone of electroplastic shearing. Evident crack healing was found in the crack tip of the shear zone of electroplastic shearing.

| S-EPMC6170433 | biostudies-literature

Impact of surface and pore characteristics on fatigue life of laser powder bed fusion Ti-6Al-4V alloy described by neural network models.

Project description:In this study, the effects of surface roughness and pore characteristics on fatigue lives of laser powder bed fusion (LPBF) Ti-6Al-4V parts were investigated. The 197 fatigue bars were printed using the same laser power but with varied scanning speeds. These actions led to variations in the geometries of microscale pores, and such variations were characterized using micro-computed tomography. To generate differences in surface roughness in fatigue bars, half of the samples were grit-blasted and the other half were machined. Fatigue behaviors were analyzed with respect to surface roughness and statistics of the pores. For the grit-blasted samples, the contour laser scan in the LPBF strategy led to a pore-depletion zone isolating surface and internal pores with different features. For the machined samples, where surface pores resemble internal pores, the fatigue life was highly correlated with the average pore size and projected pore area in the plane perpendicular to the stress direction. Finally, a machine learning model using a drop-out neural network (DONN) was employed to establish a link between surface and pore features to the fatigue data (logN), and good prediction accuracy was demonstrated. Besides predicting fatigue lives, the DONN can also estimate the prediction uncertainty.

| S-EPMC8516886 | biostudies-literature

Data of dynamic microscale strain distributions of Ti-6Al-4V alloys in dwell fatigue tests.

Project description:Dynamic microscale strain distributions with temporal resolution of 1 s in a smooth and a cracked Ti-6Al-4V alloys during one-cycle dwell fatigue tests are illustrated in videos (URL: https://drive.google.com/drive/folders/1pit_VV2apGOpETVfaJAAtL5Xl2CNOiJ3?usp=sharing). The tensile strain distributions were measured by the video sampling moiré method from the 1-μm-pitch grid images in a scanning electron microscope. The strain concentration factors of the smooth and the cracked specimens are 1.96 and 2.65, respectively. The plastic strain increment is 0.0007 during the displacement holding time of 591s in the smoothed specimen at maximum stress of 900 MPa., and 0.0008 during the displacement holding time of 593s in the cracked specimen at maximum stress of 870 MPa. The typical strain results are analyzed in 1-s-resolved strain mapping in Ti-6Al-4V alloys during dwell fatigue in SEM by video sampling moiré [1].

| S-EPMC6715821 | biostudies-literature

The Wear Behavior of the Laser Cladded Ti-Al-Si Composite Coatings on Ti-6Al-4V Alloy with Additional TiC.

Project description:In this study, the Ti-Al-Si + xTiC (x = 0, 2, 6, 10 wt.%) composite coatings, each with a different content of TiC were fabricated on a Ti-6Al-4V alloy by laser surface cladding. The microstructure of the prepared coatings was analyzed by the scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The microhardness and the wear resistance of these coatings were also evaluated. The results show that α-Ti, Ti3Al, Ti5Si3, TiAl3, TiAl, Ti3AlC2 and TiC particles can be found in the composites. The microstructure can obviously be refined by increasing the content of TiC particles, while the microhardness increases and the coefficient of friction decreases. The Ti-Al-Si-6TiC composite shows the best wear resistance, owing to its relatively fine microstructure and high content of TiC particles. The microhardness of this coating is 5.3 times that of the substrate, while the wear rate is only 0.43 times. However, when the content of TiC was up to 10 wt.%, the original TiC could not be dissolved completely during the laser cladding process, leading to formation of cracks on the coatings.

| S-EPMC8400223 | biostudies-literature

Strain-based fatigue data for Ti-6Al-4V ELI under fully-reversed and mean strain loads.

Project description:This article presents the experimental data supporting the study to obtain the mean strain/stress effects on the fatigue behavior of Ti-6Al-4V ELI. A series of strain-controlled fatigue experiments on Ti-6Al-4V ELI were performed at four strain ratios (-1, -0.5, 0, and 0.5). Two types of data are included for each specimen. These are the hysteresis stress-strain responses for the cycle in a log10 increment, and the maximum and minimum stress-strain responses for each cycle. Fatigue lives are also reported for all the experiments.

| S-EPMC4761652 | biostudies-literature

Quantification of Microstructural Features and Prediction of Mechanical Properties of a Dual-Phase Ti-6Al-4V Alloy.

Project description:Ti-6Al-4V titanium alloy milling has been frequently used in aviation/aerospace industries. Application environments put forward high requirements to create a desired proportion of the constituent phases and fine grain size for optimum mechanical properties of the machined workpiece. However, quantifying microstructural features of dual-phase (α + β) Ti-6Al-4V titanium alloy is difficult due to its irregular geometry and large dimension span. In this paper, a novel scanning electron microscope (SEM) image processing method was proposed to identify the content of constituent phases of materials. The new approach is based on the fact that the constituent phases of Ti-6Al-4V titanium alloy show different gray levels in digital images. On the basis of the processed image, distribution and average values of grain sizes were calculated directly using Image-Pro Plus software. By the proposed method, sensitivity of microstructural changes to milling parameters is analyzed and the stress-strain behavior for two ductile phase alloys is developed. Main conclusions are drawn that Ti-6Al-4V titanium alloy milling induces a high content of β phase and small grain size on the machined surface. The maximum measured values of change rate of β phase, grain refinement rate at the machined surface, and thickness of the deformation layer are 141.1%, 47.2%, and 12.3 μm, respectively. Thickness of the deformed layer and grain refinement rate decreased distinctly with the increase of cutting speed, but increased with the increase of the feed rate. The parameter of the depth of cut played a positive role in increasing the thickness of the deformed layer, while opposite to the grain refinement rate. For the variation of the change rate of the β phase at the machined surface, depth of cut is the foremost factor among the three studied parameters. Values of yield strength varied from 889-921 MPa with the change of content of the β phase from 30%-45%.

| S-EPMC5509046 | biostudies-other

OmicsDI is part of the ELIXIR infrastructure

OmicsDI is an Elixir interoperability service. Learn more ›

Tweets

OmicsDI Databases

PRIDE
PeptideAtlas
MassIVE
JPOST Repository
Physiome Model Repository

EGA
EVA
ENA
LINCS
PAXDB
Cell Collective

MetaboLights
Metabolomics Workbench
MetabolomeExpress
GNPS
BioModels
FAIRDOMHub

ArrayExpress
dbGaP
ExpressionAtlas
GEO
NODE

Information

Databases
Help
API
Contact us
Code on GitHub
Terms of use
Submit Data