Optimization of Microwave-Based Heating of Cellulosic Biomass Using Taguchi Method.
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ABSTRACT: This study discusses the application of microwave-based heating for the pretreatment of biomass material, with Pennisetum purpureum selected for pretreatment. The Taguchi method was used to plan optimization experiments for the pretreatment parameter levels, and to measure the dynamic responses. With a low number of experiments, this study analyzed and determined a parameter combination in which Pennisetum purpureum can be rapidly heated to 190 °C. The experimental results suggested that the optimal parameter combination is: vessel capacity of 150 mL (level 2), heating power of 0.5 kW (level 1), and mass of Pennisetum purpureum of 5 g (level 1). The mass of Pennisetum purpureum is a key factor affecting system performance. An eight-order ARX model (Auto-Regressive eXogeneous) was representative of the actual system performance, and the fit was 99.13%. The results proved that microwave-based heating, with the assistance of the Taguchi method for pretreatment of the biomass material, can reduce the parameter combination variations.
Project description:The goal of the present paper is to develop chemometrics-based multivariate calibration approaches for simultaneously determining quantity of individual carbon nanotubes (CNTs) in a multicomponent environmental matrix using a microwave induced heating method. A multifactor and multilevel experiment design was used to create 4 separate calibration datasets. Each calibration dataset contained 25 orthogonal CNTs with 2 or 3 factors (CNTs: single-walled CNTs (SWCNTs)/multi-walled CNTs (MWCNTs)/carboxylated MWCNTs (MWCNT-COOH)) and 5 levels (CNTs mass). The temperature rise (ΔT) spectral information was obtained for each sample by exposing to varying microwave conditions. This study showed the potential and applicability of partial least square regression (PLS), least square-support vector machine (LS-SVM) and artificial neural networks (ANN) in predicting quantities of SWCNTs, MWCNTs and MWCNT-COOH in environmental matrices with microwave induced temperature rises data. Our results revealed that the developed LS-SVM model presented higher R2 and lower root mean square error of prediction (RMSEP) (R2 = 0.74-0.93, RMSEP =0.0251 mg to 0.0328 mg in 2-component systems and R2 = 0.64-0.95, RMSEP = 0.0243 mg to 0.0410 mg in 3-component systems), while the ANN model was only accurate in estimating mass of SWCNT and MWCNT in a 2-component mixture (R2 = 0.77-0.89, RMSEP = 0.0322 mg to 0.0503 mg). The PLS model was found not effectively interpret relationship between microwave induced temperature rises data and mass of CNTs, indicated by small R2 (0.20-0.87) and large RMSEP (0.0209 mg -0.1021 mg).
Project description:Recent studies have demonstrated that segmented thermoelectric generators (TEGs) can operate over large thermal gradient and thus provide better performance (reported efficiency up to 11%) as compared to traditional TEGs, comprising of single thermoelectric (TE) material. However, segmented TEGs are still in early stages of development due to the inherent complexity in their design optimization and manufacturability. In this study, we demonstrate physics based numerical techniques along with Analysis of variance (ANOVA) and Taguchi optimization method for optimizing the performance of segmented TEGs. We have considered comprehensive set of design parameters, such as geometrical dimensions of p-n legs, height of segmentation, hot-side temperature, and load resistance, in order to optimize output power and efficiency of segmented TEGs. Using the state-of-the-art TE material properties and appropriate statistical tools, we provide near-optimum TEG configuration with only 25 experiments as compared to 3125 experiments needed by the conventional optimization methods. The effect of environmental factors on the optimization of segmented TEGs is also studied. Taguchi results are validated against the results obtained using traditional full factorial optimization technique and a TEG configuration for simultaneous optimization of power and efficiency is obtained.
Project description:Lignocellulosic biomass is a promising alternative for the replacement of limited fossil resources to produce various chemical compounds, such as 5-hydroxymethylfurfural, furfural, vanillin, vanillic acid, ferulic acid, syringaldehyde, and 4-aminobenzoic acid. However, the complex biomass structure is a limitation to making effective use of this naturally found feedstock. This research presents a data set of different compounds obtained directly from forest residues, with special emphasis on achieving effective utilization of the biomass. The extraction method and the catalyst are considered as the two main factors in this valorization process.
Project description:The influence of catalysts on the compositions of char and pyrolysis oil obtained by pyrolysis of wood biomass with pulse current heating was studied. The effects of catalysts on product compositions were analyzed using GC-MS and TEM. The compositions of some aromatic compounds changed noticeably when using a metal oxide species as the catalyst. The coexistence or dissolution of amorphous carbon and iron oxide was observed in char pyrolyzed at 800 °C with Fe3O4. Pyrolysis oil compositions changed remarkably when formed in the presence of a catalyst compared to that obtained from the uncatalyzed pyrolysis of wood meal. We observed a tendency toward an increase in the ratio of polyaromatic hydrocarbons in the pyrolysis oil composition after catalytic pyrolysis at 800 °C. Pyrolysis of biomass using pulse current heating and an adequate amount of catalyst is expected to yield a higher content of specific polyaromatic compounds.
Project description:Bakery products made from naturally fermented sourdough show a diversified flavor and nutritional profile. Djulis (Chenopodium formosanum), known as red quinoa or Taiwan djulis, originally cultivated by Taiwanese indigenous people in mountain areas in eastern and southern Taiwan, has a high nutritional value and characteristic properties. In the present study, a new bakery product (djulis sourdough bread) was developed and a combination of the Taguchi method coupled with grey theory was utilized to optimize the baking parameters (product formulation). Five main factors, i.e., djulis sourdough (A), hulled djulis (B), oil type (C), a mixture of bread flour (wet gluten content of 29.0%) and a high-gluten flour (wet gluten content of 35.5%) (D), and honey (E), (each at four levels) were chosen for the Taguchi experiment design (L16(4)5). Dependent parameters were the data from texture profile analysis (brittleness, springiness, cohesiveness, gumminess, and chewiness), color analysis (L*, a*, and b*), and sensory evaluation (appearance, aroma, bitterness, sourness, chewiness, and overall acceptance) of the final product. Taguchi grey relational analysis successfully determined the optimal conditions based on combined parameters (5 factors), which highlighted the advantages of this innovative optimization technique. The result shows that the optimal formula for producing a djulis sourdough bread with the best texture, color, and sensory qualities was A3B1C1D2E2, i.e., 20% djulis sourdough, 0% addition of hulled djulis, 8% unsalted butter, 80% wheat flour + 20% high-gluten flour, and 10% honey, respectively. Such a novel application could be a reference for improving the quality of bakery products in the industry. Moreover, it seems that the new bakery product developed in this study has good potential to be commercially produced after further nutritional and economic analysis.
Project description:Hot embossing is a manufacturing technique used to create microchannels on polymer substrates. In recent years, microchannel fabrication technology based on hot embossing has attracted considerable attention due to its convenience and low cost. A new evaluation method of microchannels, as well as an approach to obtaining optimal hot embossing conditions based on the Taguchi method, is proposed in this paper to fabricate precise microchannels for a flexible proton-exchange membrane fuel cell (PEMFC). Our self-made hot embossing system can be used to fabricate assorted types of micro-channel structures on polymer substrates according to various applications, whose bottom width, top width, height and cross-sectional area vary in the aims of different situations. In order to obtain a high effective filling ratio, a new evaluation method is presented based on the four parameters of channel structures, and the Taguchi method is utilized to arrange three main factors (temperature, force and time) affecting the hot embossing in orthogonal arrays, quickly finding the optimal condition for the embossing process. The evaluation method for microchannels proposed in this paper, compared to traditional evaluation methods, incorporates the area factor, providing a more comprehensive assessment of the fabrication completeness of the microchannels. Additionally, it allows for the quick and simple identification of optimal conditions. The experimental results indicate that after determining the optimal embossing temperature, pressure and time using the Taguchi method, the effective filling rate remains above 95%, thereby enhancing the power density. Through variance analysis, it was found that temperature is the most significant factor affecting the hot embossing of microchannels. The high filling rate makes the process suitable for PEMFCs. The results demonstrate that under optimized process conditions, a self-made hot embossing system can effectively fabricate columnar structure microchannels for PEMFCs.
Project description:This study aimed to develop biodegradable calcium alginate microcarriers with uniform particle size and spherical integrity for sustained-release targeting transarterial chemoembolization. To determine related parameters including the ratio of cross-linking volume (sodium alginate: CaCl2), concentrations of sodium alginate and CaCl2 solutions, collection distance, flow rate, stirring speed, syringe needle diameter and hardening time to fabricate the microcarriers, the Taguchi method was applied. Using different conditions, a total of 18 groups were prepared. The average size of microspheres from different groups was estimated as ~ 2 mm (range 1.1 to 1.6 mm). Signal-to-noise ratio analysis showed the optimal spherical integrity (F1) achieved when the above parameters were designed as 0.1, 2.5 wt%, 6 wt%, 8 cm, 30 mL/h, 150 rpm, 0.25 mm and 2 h, respectively. The best (F1), middle (F2) and worst (F3) groups were used for further experiments. Fourier-transform infrared spectroscopy spectrum showed that F1, F2 and F3 conformations were distinct from original sodium alginate. Drug-loaded calcium alginate microcarriers demonstrated rougher surfaces compared to microspheres without drug under transmission electron microscopy. Compared to pH 7.4, swelling rates in PBS were decreased at pH 6.5. Encapsulation and loaded efficiencies of the Dox-loaded microcarriers were estimated as ~ 40.617% and ~ 3.517%. In vitro experiments indicated that the F1 Dox-loaded microcarriers provide a well sustained-release efficacy for about two weeks at 37 °C in PBS. Treatments of calcium alginate microcarriers without the Dox in two distinct hepatocellular carcinoma-derived cell lines, Huh-7 and Hep-3B, indicated that these microcarriers were non-toxic. The Dox-loaded microcarriers displayed sustained-release capacity and reduced cell viabilities to ~ 30% in both cell lines on Day 12.
Project description:Carbon nanotubes (CNTs) have been incorporated into numerous consumer products, and have also been employed in various industrial areas because of their extraordinary properties. The large scale production and wide applications of CNTs make their release into the environment a major concern. Therefore, it is crucial to determine the degree of potential CNT contamination in the environment, which requires a sensitive and accurate technique for selectively detecting and quantifying CNTs in environmental matrices. In this study, a simple device based on utilizing heat generated/temperature increase from CNTs under microwave irradiation was built to quantify single-walled CNTs (SWCNTs), multi-walled CNTs (MWCNTs) and carboxylated CNTs (MWCNT-COOH) in three environmentally relevant matrices (sand, soil and sludge). Linear temperature vs CNT mass relationships were developed for the three environmental matrices spiked with known amounts of different types of CNTs that were then irradiated in a microwave at low energies (70-149W) for a short time (15-30s). MWCNTs had a greater microwave response in terms of heat generated/temperature increase than SWCNTs and MWCNT-COOH. An evaluation of microwave behavior of different carbonaceous materials showed that the microwave measurements of CNTs were not affected even with an excess of other organic, inorganic carbon or carbon based nanomaterials (fullerene, granular activated carbon and graphene oxide), mainly because microwave selectively heats materials such as CNTs that have a higher dielectric loss factor. Quantification limits using this technique for the sand, soil and sludge were determined as low as 18.61, 27.92, 814.4?g/g for MWCNTs at a microwave power of 133W and exposure time of 15s.
Project description:Parkinson's disease (PD) is a neurodegenerative disease characterized by progressive loss of dopaminergic neurons in the basal ganglia. Single photon emission computed tomography (SPECT) scans using [99mTc]TRODAT-1 can image dopamine transporters and provide valuable diagnostic information of PD. In this study, we optimized the scanning parameters for [99mTc]TRODAT-1/SPECT using the Taguchi analysis to improve image quality. SPECT scans were performed on forty-five healthy volunteers according to an L9 orthogonal array. Three parameters were considered, including the injection activity, uptake duration, and acquisition time per projection. The signal-to-noise ratio (SNR) was calculated from the striatum/occipital activity ratio as an image quality index. Ten healthy subjects and fifteen PD patients were used to verify the optimal parameters. The estimated optimal parameters were 962 MBq for [99mTc]TRODAT-1 injection, 260 min for uptake duration, and 60 s/projection for data acquisition. The uptake duration and time per projection were the two dominant factors which had an F-value of 18.638 (38%) and 25.933 (53%), respectively. Strong cross interactions existed between the injection activity/uptake duration and injection activity/time per projection. Therefore, under the consideration of as low as reasonably achievable (ALARA) for radiation protection, we can decrease the injection activity to 740 MBq. The image quality remains almost the same for clinical applications.
Project description:Microwave processing of materials has been found to deliver enormous advantages over conventional processing methods in terms of mechanical and physical properties of the materials. However, the non-uniform temperature distribution is the key problem of microwave processing, which is related to the structure of the cavity, and the placement and physical parameters of the material. In this paper, a new microwave cavity structure with a sliding short based on phase-shifting heating is creatively proposed to improve the temperature uniformity. An electronic mathematical model based on the Finite Element Method (FEM) is built to predict the temperature distribution. Meanwhile, a new computational approach based on the theory of transformation optics is first provided to solve the problem of the moving boundary in the model simulation. At first, the experiment is carried out to validate the model, and heating results from the experiment show good agreement with the model's prediction. Based on the verified model, materials selected among a wide range of dielectric constants are treated by stationary heating and phase-shifting heating. The coefficient of variation (COV) of the temperature and temperature difference has been compared in detail between stationary heating and phase-shifting heating. A significant improvement in heating uniformity can be seen from the temperature distribution for most of the materials. Furthermore, three other materials are also treated at high temperature and the heating uniformity is also improved. Briefly, the strategy of phase-shifting heating plays a significant role in solve the problem of non-uniform heating in microwave-based material processing. A 25%-58% increase in uniformity from adapting the phase-shifting method can be observed for the microwave-processed materials.