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Numerical simulation and structural optimization of the inclined oil/water separator.

ABSTRACT: Improving the separation efficiency of the inclined oil/water separator, a new type of gravity separation equipment, is of great importance. In order to obtain a comprehensive understanding of the internal flow field of the separation process of oil and water within this separator, a numerical simulation based on Euler multiphase flow analysis and the realizable k-? two equation turbulence model was executed using Fluent software. The optimal value ranges of the separator's various structural parameters used in the numerical simulation were selected through orthogonal array experiments. A field experiment on the separator was conducted with optimized structural parameters in order to validate the reliability of the numerical simulation results. The research results indicated that the horizontal position of the dispenser, the hole number, and the diameter had significant effects on the oil/water separation efficiency, and that the longitudinal position of the dispenser and the position of the weir plate had insignificant effects on the oil/water separation efficiency. The optimal structural parameters obtained through the orthogonal array experiments resulted in an oil/water separation efficiency of up to 95%, which was 4.996% greater than that realized by the original structural parameters.

SUBMITTER: Chen L

PROVIDER: S-EPMC4395151 | biostudies-literature | 2015

REPOSITORIES: biostudies-literature

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Numerical simulation and structural optimization of the inclined oil/water separator.

Chen Liqiong L Wu Shijuan S Lu Hongfang H Huang Kun K Zhao Lijie L

PloS one 20150413 4

Improving the separation efficiency of the inclined oil/water separator, a new type of gravity separation equipment, is of great importance. In order to obtain a comprehensive understanding of the internal flow field of the separation process of oil and water within this separator, a numerical simulation based on Euler multiphase flow analysis and the realizable k-ε two equation turbulence model was executed using Fluent software. The optimal value ranges of the separator's various structural pa ...[more]

PMID: 25874861

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Project description:In this study, the effects of several structural and operational parameters affecting the separation efficiency of supersonic separators were investigated by numerical methods. Different turbulence models were used and their accuracies were evaluated. Based on the error analysis, the V2-f turbulence model was more accurate for describing the high swirling turbulent flow than other investigated turbulence models. Therefore, the V2-f turbulence model and particle tracing model were selected to optimize the structure of the convergence part, the diffuser, the drainage port, and the swirler. The cooling performance of three line-type in the convergent section were calculated. The simulation results demonstrated that the convergent section designed by the Witoszynski curve had higher cooling depth compared to the Bi-cubic and Quintic curves. Furthermore, the expansion angle of 2° resulted in the highest stability of fluid flow and therefore was selected in the design of the diffuser. The effect of incorporating the swirler and its structure on the separation performance of supersonic separator was also studied. Three different swirler types, including axial, wall-mounted, and helical, were investigated. It was observed that installing the swirler significantly improved the separation efficiency of the supersonic separator. In addition, the simulation results demonstrated that the separation efficiency was higher for the axial swirler compared to the wall-mounted and helical swirlers. Therefore, for the improved nozzle, the swirling flow was generated by the axial swirler. The optimized axial swirler was constructed from 12 arced vanes each of which had a swirl angle of 40°. For the optimized structure, the effects of operating parameters such as inlet temperature, pressure recovery ratio, density, and droplet size was also investigated. It was concluded that increasing the droplet size and density significantly improved the separation efficiency of the supersonic separator. For hydrocarbon droplets, the separation efficiency improved from 4.6 to 76.7% upon increasing the droplet size from 0.1 to 2 µm.

Dataset Information

Numerical simulation and structural optimization of the inclined oil/water separator.

Publications

Numerical simulation and structural optimization of the inclined oil/water separator.

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