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Phase equilibria and structural investigations in the system Al-Fe-Si.

ABSTRACT: The Al-Fe-Si system was studied for an isothermal section at 800 °C in the Al-rich part and at 900 °C in the Fe-rich part, and for half a dozen vertical sections at 27, 35, 40, 50 and 60 at.% Fe and 5 at.% Al. Optical microscopy and powder X-ray diffraction (XRD) was used for initial sample characterization, and Electron Probe Microanalysis (EPMA) and Scanning Electron Microscopy (SEM) of the annealed samples was used to determine the exact phase compositions. Thermal reactions were studied by Differential Thermal Analysis (DTA). Our experimental results are generally in good agreement with the most recent phase diagram versions of the system Al-Fe-Si. A new ternary high-temperature phase τ₁₂ (cF96, NiTi₂-type) with the composition Al₄₈Fe₃₆Si₁₆ was discovered and was structurally characterized by means of single-crystal and powder XRD. The variation of the lattice parameters of the triclinic phase τ₁ with the composition Al_2+x Fe₃Si_3-x (-0.3 < x < 1.3) was studied in detail. For the binary phase FeSi₂ only small solubility of Al was found in the low-temperature modification LT-FeSi₂ (ζ_β ) but significant solubility in the high-temperature modification HT-FeSi₂ (ζ_α ) (8.5 at.% Al). It was found that the high-temperature modification of FeSi₂ is stabilized down to much lower temperature in the ternary, confirming earlier literature suggestions on this issue. DTA results in four selected vertical sections were compared with calculated sections based on a recent CALPHAD assessment. The deviations of liquidus values are significant suggesting the need for improvement of the thermodynamic models.

SUBMITTER: Marker MC

PROVIDER: S-EPMC4819031 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:Although the general instability of the iron nitride γ'-Fe4N with respect to other phases at high pressure is well established, the actual type of phase transitions and equilibrium conditions of their occurrence are, as of yet, poorly investigated. In the present study, samples of γ'-Fe4N and mixtures of α Fe and γ'-Fe4N powders have been heat-treated at temperatures between 250 and 1000 °C and pressures between 2 and 8 GPa in a multi-anvil press, in order to investigate phase equilibria involving the γ' phase. Samples heat-treated at high-pressure conditions, were quenched, subsequently decompressed, and then analysed ex situ. Microstructure analysis is used to derive implications on the phase transformations during the heat treatments. Further, it is confirmed that the Fe-N phases in the target composition range are quenchable. Thus, phase proportions and chemical composition of the phases, determined from ex situ X-ray diffraction data, allowed conclusions about the phase equilibria at high-pressure conditions. Further, evidence for the low-temperature eutectoid decomposition γ'→α+ε' is presented for the first time. From the observed equilibria, a P-T projection of the univariant equilibria in the Fe-rich portion of the Fe-N system is derived, which features a quadruple point at 5 GPa and 375 °C, above which γ'-Fe4N is thermodynamically unstable. The experimental work is supplemented by ab initio calculations in order to discuss the relative phase stability and energy landscape in the Fe-N system, from the ground state to conditions accessible in the multi-anvil experiments. It is concluded that γ'-Fe4N, which is unstable with respect to other phases at 0 K (at any pressure), has to be entropically stabilised in order to occur as stable phase in the system. In view of the frequently reported metastable retention of the γ' phase during room temperature compression experiments, energetic and kinetic aspects of the polymorphic transition γ'⇌ε' are discussed.

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Phase equilibria and structural investigations in the system Al-Fe-Si.

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