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Super anticorrosion of aluminized steel by a controlled Mg supply.

ABSTRACT: The current anticorrosion strategy makes use of coatings to passively protect the steel, which faces increasing challenge due to the tightened environmental regulations and high cost. This paper reports a new method for achieving a super anticorrosion function in Al-Si alloys through Mg nano-metallurgy, which was characterized by real-time synchrotron measurements. The unique function is based on the formation of an amorphous and self-charge-compensated MgAl₂O₄-SiO₂ phase between the grain boundaries to help prevent the penetration of oxygen species through the grain boundaries. Through this, the corrosion resistance of pristine aluminized steel could be improved almost 20 fold. An analysis of the phases, microstructures of the Mg-coated aluminized layer and corrosion products consistently supported the proposed mechanism. This charge-compensated corrosion resistance mechanism provides novel insight into corrosion resistance.

SUBMITTER: Jeong JI

PROVIDER: S-EPMC5830645 | biostudies-literature | 2018 Feb

REPOSITORIES: biostudies-literature

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Super anticorrosion of aluminized steel by a controlled Mg supply.

Jeong Jae In JI Yang Ji Hoon JH Jung Jae Hun JH Lee Kyung Hwang KH Kim Hye Jeong HJ Jung Yong Hwa YH Kim Tae Yeob TY Lee Myeong Hoon MH Hwang Sung Hwa SH Wu Ping P Kim Jae-Hun JH Kim Sang Sub SS

Scientific reports 20180228 1

The current anticorrosion strategy makes use of coatings to passively protect the steel, which faces increasing challenge due to the tightened environmental regulations and high cost. This paper reports a new method for achieving a super anticorrosion function in Al-Si alloys through Mg nano-metallurgy, which was characterized by real-time synchrotron measurements. The unique function is based on the formation of an amorphous and self-charge-compensated MgAl2O4-SiO2</s ...[more]

PMID: 29491373

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Project description:Metal corrosion is an important economic problem globally. One of the best ways to protect metal surfaces from corrosion is by the use of corrosion inhibitors, especially surfactants. This study assesses anticorrosion properties of three inhibitor compounds (S1, S2, and S3) of ethoxylate sulfanilamide containing 2, 10, and 20 units of ethylene oxide on carbon steel in 1 M HCl solution. The anticorrosive performance of S1, S2, and S3 was studied using potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), adsorption isotherm, surface tests (scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) spectroscopy, and X-ray diffraction (XRD) analysis), and computational studies (density functional theory (DFT) and molecular dynamics (MD) simulations) within the concentration range of 10-6 to 10-2 M at 30 ± 2 °C. The results of the methods used indicate that increasing the concentration of the inhibitor compounds improves the effectiveness of inhibition (from 50.9 to 98%), whereas the inhibition efficiency order for ethoxylated sulfanilamide compounds is S2 > S3 > S1 with the highest inhibiting efficiency, respectively, of 98.0, 95.0, and 90.0% for 10-2 M. Also, PDP indicated that S1, S2, and S3 inhibitors act as mixed-type inhibitors and their adsorption obeys the Langmuir adsorption isotherm model. Surface tests show that the studied compounds can significantly inhibit acid attack via chemical adsorption on the metal. Furthermore, all of the chemical descriptors derived from DFT indicate that the three inhibitors are quite well adsorbed by the adhesion centers on the CS surface. The three compounds' molecular geometries and electronic structures were calculated using quantum chemical calculations. Using theoretical computations, the energy difference between the highest occupied molecular orbital and the lowest occupied molecular orbital has been determined to represent chemical reactivity and kinetic stability of a composition.

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Super anticorrosion of aluminized steel by a controlled Mg supply.

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Super anticorrosion of aluminized steel by a controlled Mg supply.

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