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A Handy Flexible Micro-Thermocouple Using Low-Melting-Point Metal Alloys.

ABSTRACT: A handy, flexible micro-thermocouple using low-melting-point metal alloys is proposed in this paper. The thermocouple has the advantages of simple fabrication and convenient integration. Bismuth/gallium-based mixed alloys are used as thermocouple materials. To precisely inject the metal alloys to the location of the sensing area, a micro-polydimethylsiloxane post is designed within the sensing area to prevent outflow of the metal alloy to another thermocouple pole during the metal-alloy injection. Experimental results showed that the Seebeck coefficient of this thermocouple reached -10.54 ?V/K, which was much higher than the previously reported 0.1 ?V/K. The thermocouple was also be bent at 90° more than 200 times without any damage when the mass ratio of the bismuth-based alloy was <60% in the metal-alloy mixture. This technology mitigated the difficulty of depositing traditional thin?film thermocouples on soft substrates. Therefore, the thermocouple demonstrated its potential for use in microfluidic chips, which are usually flexible devices.

SUBMITTER: Wang Q

PROVIDER: S-EPMC6359204 | biostudies-literature | 2019 Jan

REPOSITORIES: biostudies-literature

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A Handy Flexible Micro-Thermocouple Using Low-Melting-Point Metal Alloys.

Wang Qifu Q Gao Meng M Zhang Lunjia L Deng Zhongshan Z Gui Lin L Gui Lin L

Sensors (Basel, Switzerland) 20190114 2

A handy, flexible micro-thermocouple using low-melting-point metal alloys is proposed in this paper. The thermocouple has the advantages of simple fabrication and convenient integration. Bismuth/gallium-based mixed alloys are used as thermocouple materials. To precisely inject the metal alloys to the location of the sensing area, a micro-polydimethylsiloxane post is designed within the sensing area to prevent outflow of the metal alloy to another thermocouple pole during the metal-alloy injectio ...[more]

PMID: 30646594

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Project description:On the basis of ab initio computer simulations, pre-melting phenomena have been suggested to occur in the elastic properties of hexagonal close-packed iron under the conditions of the Earth's inner core just before melting. The extent to which these pre-melting effects might also occur in the physical properties of face-centred cubic metals has been investigated here under more experimentally accessible conditions for gold, allowing for comparison with future computer simulations of this material. The thermal expansion of gold has been determined by X-ray powder diffraction from 40 K up to the melting point (1337 K). For the entire temperature range investigated, the unit-cell volume can be represented in the following way: a second-order Grüneisen approximation to the zero-pressure volumetric equation of state, with the internal energy calculated via a Debye model, is used to represent the thermal expansion of the 'perfect crystal'. Gold shows a nonlinear increase in thermal expansion that departs from this Grüneisen-Debye model prior to melting, which is probably a result of the generation of point defects over a large range of temperatures, beginning at T/Tm > 0.75 (a similar homologous T to where softening has been observed in the elastic moduli of Au). Therefore, the thermodynamic theory of point defects was used to include the additional volume of the vacancies at high temperatures ('real crystal'), resulting in the following fitted parameters: Q = (V0K0)/γ = 4.04 (1) × 10-18 J, V0 = 67.1671 (3) Å3, b = (K0' - 1)/2 = 3.84 (9), θD = 182 (2) K, (vf/Ω)exp(sf/kB) = 1.8 (23) and hf = 0.9 (2) eV, where V0 is the unit-cell volume at 0 K, K0 and K0' are the isothermal incompressibility and its first derivative with respect to pressure (evaluated at zero pressure), γ is a Grüneisen parameter, θD is the Debye temperature, vf, hf and sf are the vacancy formation volume, enthalpy and entropy, respectively, Ω is the average volume per atom, and kB is Boltzmann's constant.

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A Handy Flexible Micro-Thermocouple Using Low-Melting-Point Metal Alloys.

Publications

A Handy Flexible Micro-Thermocouple Using Low-Melting-Point Metal Alloys.

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