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Fabrication of Conducting Polyacrylate Resin Solution with Polyaniline Nanofiber and Graphene for Conductive 3D Printing Application.

ABSTRACT: Three-dimensional printing based on the digital light processing (DLP) method offers solution processability, fast printing time, and high-quality printing through selective light curing of photopolymers. This research relates to a method of dispersing polyaniline nanofibers (PANI NFs) and graphene sheets in a polyacrylate resin solution for optimizing the conductive solution suitable for DLP-type 3D printing. Dispersion and morphology of the samples with different filler contents were investigated by field emission scanning electron microscope (FE-SEM) and optical microscope (OM) analyses. The polyacrylate composite solution employing the PANI NFs and graphene was printed well with various shapes and sizes through the 3D printing of DLP technology. In addition, the electrical properties of the printed sculptures have been investigated using a 4-point probe measurement system. The printed sculpture containing the PANI NFs and graphene sheets exhibited electrical conductivity (4.00 × 10^-9 S/cm) up to 10⁷ times higher than the pure polyacrylate (1.1 × 10^-16 S/cm). This work suggests potential application of the PANI NF/graphene cofiller system for DLP-type 3D printing.

SUBMITTER: Han H

PROVIDER: S-EPMC6403923 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:Three-dimensional printing is regarded as a future-oriented additive manufacturing technology that is making significant contributions to the field of polymer processing. Among the 3D printing methods, the DLP (digital light processing) technique has attracted great interest because it requires a short printing time and enables high-quality printing through selective light curing of polymeric materials. In this study, we report a fabrication method for ABS-like resin composites containing polyaniline (PANI) nanofibers and graphene flakes suitable for DLP 3D printing. As-prepared ABS-like resin composite inks employing PANI nanofibers and graphene flakes as co-fillers were successfully printed, obtaining highly conductive and mechanically robust products with the desired shapes and different sizes through DLP 3D printing. The sheet resistance of the 3D-printed composites was reduced from 2.50 × 1015 ohm/sq (sheet resistance of pristine ABS-like resin) to 1.61 × 106 ohm/sq by adding 3.0 wt.% of PANI nanofibers and 1.5 wt.% of graphene flakes. Furthermore, the AP3.0G1.5 sample (the 3D-printed composite containing 3.0 wt.% of PANI nanofibers and 1.5 wt.% of graphene flakes) exhibited 2.63 times (22.23 MPa) higher tensile strength, 1.47 times (553.8 MPa) higher Young's modulus, and 5.07 times (25.83%) higher elongation at break values compared to the pristine ABS-like resin with a tensile strength of 8.46 MPa, a Young's modulus of 376.6 MPa, and an elongation at break of 5.09%. Our work suggests the potential use of highly conductive and mechanically robust ABS-like resin composites in the 3D printing industry. This article not only provides optimized DLP 3D printing conditions for the ABS-like resin, which has both the advantages of the ABS resin and the advantages of a thermoplastic elastomer (TPE), but also presents the effective manufacturing process of ABS-like resin composites with significantly improved conductivity and mechanical properties.

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Fabrication of Conducting Polyacrylate Resin Solution with Polyaniline Nanofiber and Graphene for Conductive 3D Printing Application.

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