Dataset Information

Selective Recovery of Zinc from Metallurgical Waste Materials from Processing Zinc and Lead Ores.

ABSTRACT: A method for processing of metallurgical waste materials (chemically defined as sulfur-bearing zinc-ferric materials) produced by plants processing zinc ores and their concentrates is proposed. The method proposed is a combination of pyro- and hydrometallurgical treatments of the waste material. The crucial steps in the developed method include: roasting the material at 450 °C to generate sulfur dioxide (SO2), absorption of SO2 in an aqueous system to form sulfuric acid (IV), carbothermic decomposition of zinc ferrite compounds, and leaching of zinc from the roasted material using sulfuric (IV) acid. The method allows one to extract up to 40% of zinc from the waste material and, consequently, to generate a fraction of material with substantially higher content of iron oxides. The proposed method takes advantage of the presence of sulfur in the processed material which upon roasting is converted to sulfuric acid (IV)-a leaching agent for selective extraction of zinc. The properly adjusted pH of the aqueous medium in which the leaching process is carried out is the key factor determining the quantitative and selective separation of zinc. If the amount of sulfur in the processed material is insufficient, it may be supplemented by adding sulfuric acid (VI) to adjust the pH. The method proposed was tested at a laboratory scale and quarter industrial scale using the real samples taken from stockpiles in the vicinity of the plant processing zinc and lead ores in Poland. It may also work for any zinc-ferric materials from various sources.

SUBMITTER: Hyk W

PROVIDER: S-EPMC6631940 | biostudies-literature |

REPOSITORIES: biostudies-literature

ACCESS DATA

Similar Datasets

Project description:The recycling of mineral materials is a sustainable and economical approach for reducing solid waste and saving primary resources. However, their reuse may pose potential risks of groundwater contamination, which may result from the leaching of organic and inorganic substances into water that percolates the solid waste. In this study, column leaching tests were used to investigate the short- and long-term leaching behavior of "salts", "metals", and organic pollutants such as PAHs and herbicides from different grain size fractions of construction & demolition waste (CDW) and railway ballast (RB) after a novel treatment process. Specifically, silt, sand and gravel fractions obtained after a sequential crushing, sieving, and washing process ("wet-processing") of very heterogeneous input materials are compared with respect to residual contamination, potentially limiting their recycling. Concentrations in solid fractions and aqueous leachate were evaluated according to threshold values for groundwater protection to identify relevant substances and to classify materials obtained for recycling purposes according to limit values. For that, the upcoming German recycling degree was applied for the first time. Very good agreement was observed between short and extensive column tests, demonstrating that concentrations at L/S 2 ratios are suitable for quality control of recycling materials. Different solutes showed a characteristic leaching behavior such as the rapid decrease in "salts", e.g., SO42- and Cl-, from all solid fractions, and a slower decrease in metals and PAHs in the sand and silt fractions. Only the gravel fraction, however, showed concentrations of potential pollutants low enough for an unlimited re-use as recycling material in open technical applications. Sand fractions may only be re-used as recycling material in isolated or semi-isolated scenarios. Leaching from heterogeneous input materials proved harder to predict for all compounds. Overall, column leaching tests proved useful for (i) initial characterization of the mineral recycling materials, and (ii) continuous internal (factory control) and external quality control within the upcoming German recycling decree. Results from such studies may be used to optimize the treatment of mixed solid waste since they provide rapid insight in residual pollution of material fractions and their leaching behavior.

Dataset Information

Selective Recovery of Zinc from Metallurgical Waste Materials from Processing Zinc and Lead Ores.

Similar Datasets

OmicsDI is part of the ELIXIR infrastructure

Tweets