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Application of Dielectric Thermal Analysis to Screen Electrical Insulation Candidates for High-Voltage Electric Machines.

ABSTRACT: Dielectric analysis (DEA) is a thermal analysis technique primarily developed to optimize polymer cure profiles in manufacturing facilities to reduce scrap and to diagnose insulation. The recent implementation of this technique to characterize the behavior of new in-house electrical insulation formulations has been advantageous in providing a better understanding of insulation exposed to thermal and electrical stresses at their anticipated operating temperatures and frequencies. Because the dielectric properties of in-house high-voltage insulation formulations are not well understood, DEA was initially carried out using a well-established commercially available polyimide film. This report documents the findings from using dielectric thermal analysis to characterize the electrical properties of commercially available polyimide films and in-house polyimide composite formulations that were exposed to environments anticipated in high-voltage electric motors. The effects of moisture content and thermal aging on the dielectric properties of commercial polyimide are also reported. Information presented in this paper illustrates that DEA can be used as a viable technique to screen candidates for new electrical insulation.

SUBMITTER: Williams TS

PROVIDER: S-EPMC7439268 | biostudies-literature | 2020 Aug

REPOSITORIES: biostudies-literature

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Application of Dielectric Thermal Analysis to Screen Electrical Insulation Candidates for High-Voltage Electric Machines.

Williams Tiffany S TS Hammoud Ahmad A Kelly Marisabel M

ACS omega 20200805 32

Dielectric analysis (DEA) is a thermal analysis technique primarily developed to optimize polymer cure profiles in manufacturing facilities to reduce scrap and to diagnose insulation. The recent implementation of this technique to characterize the behavior of new in-house electrical insulation formulations has been advantageous in providing a better understanding of insulation exposed to thermal and electrical stresses at their anticipated operating temperatures and frequencies. Because the diel ...[more]

PMID: 32832754

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Project description:BackgroundElectrical socket outlets are used continuously until a failure occurs because they have no indication of manufacturing date or exchange specifications. For this reason, 659 electrical fires related to electrical socket outlets broke out in the Republic of Korea at 2018 only, an increase year on year. To reduce electrical fires from electrical socket outlets, it is necessary to perform an accelerated test and analyze the thermal, insulation resistance, and material properties of electrical socket outlets by installation years.MethodsThermal characteristics were investigated by measured the temperature increase of electrical socket outlets classified according to year with variation of the current level. Insulation resistance characteristics was measured according to temperature for an electrical socket outlets by their years of use. Finally, to investigate the thermal and insulation resistance characteristics in relation to outlet aging, this study analyzed electrical socket outlets' conductor surface and content, insulator weight, and thermal deformation temperature.ResultsAnalysis showed, regarding the thermal characteristics, that electrical socket outlet temperature rose when the current value increased. Moreover, the longer the time that had elapsed since an accelerated test and installation, the higher the electrical socket outlet temperature was. With respect to the insulation resistance properties, the accelerated test (30 years) showed that insulation resistance decreased from 110 °C. In relation to the installation year (30 years), insulation resistance decreased from 70 °C, which is as much as 40 °C lower than the result found by the accelerated test. Regarding the material properties, the longer the elapsed time since installation, the rougher the surface of conductor contact point was, and cracks increased.ConclusionThe 30-year-old electrical socket outlet exceeded the allowable temperature which is 65 °C of the electrical contacts at 10 A, and the insulation resistance began to decrease at 70 °C. It is necessary to manage electrical socket outlets that have been installed for a long time.

Dataset Information

Application of Dielectric Thermal Analysis to Screen Electrical Insulation Candidates for High-Voltage Electric Machines.

Publications

Application of Dielectric Thermal Analysis to Screen Electrical Insulation Candidates for High-Voltage Electric Machines.

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