Browse
Submit Data
Databases
API
Help

Dataset Information

0 Views

0 Connections

0 Citations

0 Reanalyses

0 Downloads

Omics score: 0

In Situ Mo(Si,Al)2-Based Composite through Selective Laser Melting of a MoSi2-30 wt.% AlSi10Mg Mixture.

ABSTRACT: The laser power bed fusion approach has been successfully employed to manufacture Mo(Si,Al)2-based composites through the selective laser melting of a MoSi2-30 wt.% AlSi10Mg mixture for high-temperature structural applications. Composites were manufactured by leveraging the in situ reaction of the components during printing at 150-300 W laser power, 500-1000 mm·s-1 laser scanning speed, and 100-134 J·mm-3 volumetric energy density. Microcomputed tomography scans indicated a negligible induced porosity throughout the specimens. The fully dense Mo(Si1-x,Alx)2-based composites, with hardness exceeding 545 HV1 and low roughness for both the top (horizontal) and side (vertical) surfaces, demonstrated that laser-based additive manufacturing can be exploited to create unique structures containing hexagonal Mo(Si0.67Al0.33)2.

SUBMITTER: Minasyan T

PROVIDER: S-EPMC7504486 | biostudies-literature | 2020 Aug

REPOSITORIES: biostudies-literature

ACCESS DATA

Json Xml

Publications

In Situ Mo(Si,Al)2-Based Composite through Selective Laser Melting of a MoSi2-30 wt.% AlSi10Mg Mixture.

Minasyan Tatevik T Aydinyan Sofiya S Aydinyan Sofiya S Toyserkani Ehsan E Hussainova Irina I

Materials (Basel, Switzerland) 20200823 17

The laser power bed fusion approach has been successfully employed to manufacture Mo(Si,Al)2-based composites through the selective laser melting of a MoSi2-30 wt.% AlSi10Mg mixture for high-temperature structural applications. Composites were manufactured by leveraging the in situ reaction of the components during printing at 150-300 W laser power, 500-1000 mm·s-1 laser scanning speed, and 100-134 J·mm-3 volumetric energy density. Microcomputed tomogr ...[more]

PMID: 32842477

Similar Datasets

Solute clustering and supersaturated solid solution of AlSi10Mg alloy fabricated by selective laser melting.

Project description:α-Al grains surrounded by Al-Si eutectic as the substructures in AlSi10Mg alloy fabricated by selective laser melting (SLM) were investigated in detail using three-dimensional atom-probe and transmission electron microscopy. Quantitative analysis of α-Al revealed (1) the formation of Mg clusters and Mg-Si co-clusters with a density in the order of 1023 /m3 in α-Al of the as-built state caused by the complicated thermal history, and (2) a supersaturated Si content that significantly exceeded the maximum solubility due to rapid solidification, during the SLM process.

| S-EPMC6370582 | biostudies-literature

Failure Analysis of the Tree Column Structures Type AlSi10Mg Alloy Branches Manufactured by Selective Laser Melting.

Project description:AlSi10Mg alloy branches were fabricated by selective laser melting (SLM), and the branches were employed to evaluate their effect on the mechanical properties. When the porous branches were compressed along its building direction, the tree column structures-type AlSi10Mg alloy branches collapsed twice, which had typical elastic, shear, collapse, and densification stages. The compressive stress concentration at the interface between the support and the porous body caused the fracture of the tree column structures-type AlSi10Mg alloy branches. The fracture surface indicated that the prepared tree-type branches were distributed with different shapes of dimples, and the Si content inside the dimples was higher than that of the edge. The morphology of the Al-Si eutectic structure formed by SLM and the stress concentration at the Al/Al-Si-eutectic interface affected the fracture morphology and Si content distribution.

| S-EPMC7560194 | biostudies-literature

Effect of layer thickness in selective laser melting on microstructure of Al/5?wt.%Fe2O3 powder consolidated parts.

Project description:In situ reaction was activated in the powder mixture of Al/5?wt.%Fe2O3 by using selective laser melting (SLM) to directly fabricate aluminium metal matrix composite parts. The microstructural characteristics of these in situ consolidated parts through SLM were investigated under the influence of thick powder bed, 75? ?m layer thickness, and 50? ?m layer thickness in various laser powers and scanning speeds. It was found that the layer thickness has a strong influence on microstructural outcome, mainly attributed to its impact on oxygen content of the matrix. Various microstructural features (such as granular, coralline-like, and particulate appearance) were observed depending on the layer thickness, laser power, and scanning speed. This was associated with various material combinations such as pure Al, Al-Fe intermetallics, and Al(-Fe) oxide phases formed after in situ reaction and laser rapid solidification. Uniformly distributed very fine particles could be consolidated in net-shape Al composite parts by using lower layer thickness, higher laser power, and lower scanning speed. The findings contribute to the new development of advanced net-shape manufacture of Al composites by combining SLM and in situ reaction process.

| S-EPMC3910139 | biostudies-other

The Wear Behavior of the Laser Cladded Ti-Al-Si Composite Coatings on Ti-6Al-4V Alloy with Additional TiC.

Project description:In this study, the Ti-Al-Si + xTiC (x = 0, 2, 6, 10 wt.%) composite coatings, each with a different content of TiC were fabricated on a Ti-6Al-4V alloy by laser surface cladding. The microstructure of the prepared coatings was analyzed by the scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The microhardness and the wear resistance of these coatings were also evaluated. The results show that α-Ti, Ti3Al, Ti5Si3, TiAl3, TiAl, Ti3AlC2 and TiC particles can be found in the composites. The microstructure can obviously be refined by increasing the content of TiC particles, while the microhardness increases and the coefficient of friction decreases. The Ti-Al-Si-6TiC composite shows the best wear resistance, owing to its relatively fine microstructure and high content of TiC particles. The microhardness of this coating is 5.3 times that of the substrate, while the wear rate is only 0.43 times. However, when the content of TiC was up to 10 wt.%, the original TiC could not be dissolved completely during the laser cladding process, leading to formation of cracks on the coatings.

| S-EPMC8400223 | biostudies-literature

Porosity Effect on Thermal Properties of Al-12 wt % Si/Graphite Composites.

Project description:The effect of porosity on the thermal conductivity and the coefficient of thermal expansion of composites obtained by infiltration of Al-12 wt % Si alloy into graphite particulate preforms has been determined. Highly irregular graphite particles were used to fabricate the preforms. The thermal conductivity of these composites gradually increases with the applied infiltration pressure given the inherent reduction in porosity. A simple application of the Hasselman-Johnson model in a two-step procedure (that accounts for the presence of both graphite particles and voids randomly dispersed in a metallic matrix) offers a good estimation of the experimental results. As concerns the coefficient of thermal expansion, the results show a slight increase with saturation being approximately in the range 14.6-15.2 × 10-6 K-1 for a saturation varying from 86% up to 100%. Results lie within the standard Hashin-Strikman bounds.

| S-EPMC5459103 | biostudies-other

On the Selective Laser Melting (SLM) of the AlSi10Mg Alloy: Process, Microstructure, and Mechanical Properties.

Project description:The aim of this review is to analyze and to summarize the state of the art of the processing of aluminum alloys, and in particular of the AlSi10Mg alloy, obtained by means of the Additive Manufacturing (AM) technique known as Selective Laser Melting (SLM). This process is gaining interest worldwide, thanks to the possibility of obtaining a freeform fabrication coupled with high mechanical properties related to a very fine microstructure. However, SLM is very complex, from a physical point of view, due to the interaction between a concentrated laser source and metallic powders, and to the extremely rapid melting and the subsequent fast solidification. The effects of the main process variables on the properties of the final parts are analyzed in this review: from the starting powder properties, such as shape and powder size distribution, to the main process parameters, such as laser power and speed, layer thickness, and scanning strategy. Furthermore, a detailed overview on the microstructure of the AlSi10Mg material, with the related tensile and fatigue properties of the final SLM parts, in some cases after different heat treatments, is presented.

| S-EPMC5344617 | biostudies-other

Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical Properties.

Project description:Multi-laser beam selective laser melting (SLM) technology based on a powder bed has been used to manufacture AlSi10Mg samples. The AlSi10Mg alloy was used as research material to systematically study the performance consistency of both the laser overlap areas and the isolated areas of the multi-laser beam SLM manufactured parts. The microstructures and mechanical properties of all isolated and overlap processing areas were compared under optimized process parameters. It was discovered that there is a raised platform at the junction of the overlap areas and the isolated areas of the multi-laser SLM samples. The roughness is significantly reduced after two scans. However, the surface roughness of the samples is highest after four scans. As the number of laser scans increases, the relative density of the overlap areas of the samples improves, and there is no significant change in hardness. The tensile properties of the tensile samples are poor when the overlap area width is 0, 0.1, or 0.2 mm. When the widths of the overlap areas are equal to or greater than 0.3 mm, there is no significant difference in the tensile strength between the overlap and the isolated areas.

| S-EPMC6316947 | biostudies-other

Study of Size Effect on Microstructure and Mechanical Properties of AlSi10Mg Samples Made by Selective Laser Melting.

Project description:The macroscopic mechanical performance of additive manufactured structures is essential for the design and application of multiscale microlattice structure. Performance is affected by microstructure and geometrical imperfection, which are strongly influenced by the size of the struts in selective laser melting (SLM) lattice structures. In this paper, the effect of size on microstructure, geometrical imperfection, and mechanical properties was systemically studied by conducting experimental tests. A series of AlSi10Mg rod-shaped samples with various diameters were fabricated using SLM. The uniaxial tensile test results show that with the decrease in build diameter, strength and Young's modulus of strut decreased by 30% more than the stable state. The main reasons for this degradation were investigated through microscopic observation and micro X-ray computed tomography (?-CT). In contrast with large-sized strut, the inherent porosity (1.87%) and section geometrical deviation (3%) of ponysize strut is greater because of the effect of thermal transform and hydrogen evolution, and the grain size is 0.5 ?m. The discrepancy in microstructure, geometrical imperfection, and mechanical properties induced by size effect should be considered for the design and evaluation of SLM-fabricated complex structures.

| S-EPMC6316933 | biostudies-other

Developing of nano sized fibrous eutectic silicon in hypereutectic Al-Si alloy by laser remelting.

Project description:Laser surface melting followed by rapid solidification is an effective means to produce very fine microstructures with desirable surface properties because of the high rates of cooling associated with it. In the present study, the effect of rapid cooling on the silicon particle size, distribution, and morphology of hypereutectic Al-17wt.%Si and Al-20wt.%Si alloys have been investigated. A continuous-wave CO2 laser of wavelength 10.6 ?m and a Trumpf Yb-YAG disk laser of wavelength 1.030 ?m were used with a beam diameter of 1 mm and scanning speeds ranging from 5 to 100 mm/s. Rapid solidification increased the solubility of silicon in aluminum to approximately 5wt% and induced non-equilibrium hypoeutectic microstructures comprising large volume fractions of primary ?-Al dendrites and ultrafine Al-Si eutectic of lamellar morphology. Both ?-Al dendrites and the silicon particle sizes were significantly reduced from micron to nanoscale level. The morphology of silicon particles is modified from massive polygonal and plate-like to a mixture of fine flakes with round corners, feathery and fibrous, or a coral-like and thread-like structure. The eutectic silicon size and the interlamellar spacing were reduced to 30 and 10 nm, respectively. Furthermore, most of the silicon crystals in the eutectic region and the aluminum dendrites contained a significant number of twins which were considered as an essential contributor to the mechanism of growth and branching. Microhardness values increased two to threefold due to the refinement of the microstructural constituent.

| S-EPMC7374159 | biostudies-literature

An Experimental Study on Micro-Milling of a Medical Grade Co-Cr-Mo Alloy Produced by Selective Laser Melting.

Project description:Cobalt-chromium-molybdenum (Co-Cr-Mo) alloys are very promising materials, in particular, in the biomedical field where their unique properties of biocompatibility and wear resistance can be exploited for surgery applications, prostheses, and many other medical devices. While Additive Manufacturing is a key technology in this field, micro-milling can be used for the creation of micro-scale details on the printed parts, not obtainable with Additive Manufacturing techniques. In particular, there is a lack of scientific research in the field of the fundamental material removal mechanisms involving micro-milling of Co-Cr-Mo alloys. Therefore, this paper presents a micro-milling characterization of Co-Cr-Mo samples produced by Additive Manufacturing with the Selective Laser Melting (SLM) technique. In particular, microchannels with different depths were made in order to evaluate the material behavior, including the chip formation mechanism, in micro-milling. In addition, the resulting surface roughness (Ra and Sa) and hardness were analyzed. Finally, the cutting forces were acquired and analyzed in order to ascertain the minimum uncut chip thickness for the material. The results of the characterization studies can be used as a basis for the identification of a machining window for micro-milling of biomedical grade cobalt-chromium-molybdenum (Co-Cr-Mo) alloys.

| S-EPMC6651660 | biostudies-literature