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Simulation metamodeling approach to complex design of garment assembly lines.

ABSTRACT: The today's competitive advantage of ready-made garment industry depends on the ability to improve the efficiency and effectiveness of resource utilization. Ready-made garment industry has long historically adopted fewer technological and process advancement as compared to automotive, electronics and semiconductor industries. Simulation modeling of garment assembly line has attracted a number of researchers as one way for insightful analysis of the system behaviour and improving its performance. However, most of simulation studies have considered ill-defined experimental design which cannot fully explore the assembly line design alternatives and does not uncover the interaction effects of the input variables. Simulation metamodeling is an approach to assembly line design which has recently been of interest to researchers. However, its application in garment assembly line design has never been well explored. In this paper, simulation metamodeling of trouser assembly line with 72 operations was demonstrated. The linear regression metamodel technique with resolution-V design was used. The effects of five factors: bundle size, job release policy, task assignment pattern, machine number and helper number on throughput of the trouser assembly line were studied. An increase of the production throughput by 28.63% was achieved for the best factors' setting of the metamodel.

SUBMITTER: Bongomin O

PROVIDER: S-EPMC7505436 | biostudies-literature | 2020

REPOSITORIES: biostudies-literature

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Simulation metamodeling approach to complex design of garment assembly lines.

Bongomin Ocident O Mwasiagi Josphat Igadwa JI Nganyi Eric Oyondi EO Nibikora Ildephonse I

PloS one 20200921 9

The today's competitive advantage of ready-made garment industry depends on the ability to improve the efficiency and effectiveness of resource utilization. Ready-made garment industry has long historically adopted fewer technological and process advancement as compared to automotive, electronics and semiconductor industries. Simulation modeling of garment assembly line has attracted a number of researchers as one way for insightful analysis of the system behaviour and improving its performance. ...[more]

PMID: 32956386

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Project description:PurposeMetamodels are simplified approximations of more complex models that can be used as surrogates for the original models. Challenges in using metamodels for policy analysis arise when there are multiple correlated outputs of interest. We develop a framework for metamodeling with policy simulations to accommodate multivariate outcomes.MethodsWe combine 2 algorithm adaptation methods-multitarget stacking and regression chain with maximum correlation-with different base learners including linear regression (LR), elastic net (EE) with second-order terms, Gaussian process regression (GPR), random forests (RFs), and neural networks. We optimize integrated models using variable selection and hyperparameter tuning. We compare the accuracy, efficiency, and interpretability of different approaches. As an example application, we develop metamodels to emulate a microsimulation model of testing and treatment strategies for hepatitis C in correctional settings.ResultsOutput variables from the simulation model were correlated (average ρ = 0.58). Without multioutput algorithm adaptation methods, in-sample fit (measured by R2) ranged from 0.881 for LR to 0.987 for GPR. The multioutput algorithm adaptation method increased R2 by an average 0.002 across base learners. Variable selection and hyperparameter tuning increased R2 by 0.009. Simpler models such as LR, EE, and RF required minimal training and prediction time. LR and EE had advantages in model interpretability, and we considered methods for improving the interpretability of other models.ConclusionsIn our example application, the choice of base learner had the largest impact on R2; multioutput algorithm adaptation and variable selection and hyperparameter tuning had a modest impact. Although advantages and disadvantages of specific learning algorithms may vary across different modeling applications, our framework for metamodeling in policy analyses with multivariate outcomes has broad applicability to decision analysis in health and medicine.

Dataset Information

Simulation metamodeling approach to complex design of garment assembly lines.

Publications

Simulation metamodeling approach to complex design of garment assembly lines.

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