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A Slow-Release Fertilizer of Urea Prepared via Melt Blending with Degradable Poly(lactic acid): Formulation and Release Mechanisms.

ABSTRACT: In this research, a low molecular weight poly(lactic acid) (or PLA) synthesized from direct polycondensation was melt compounded with urea to formulate slow-release fertilizer (SRF). We studied the influence of the molecular weight (M_W) of PLA as a matrix and the urea composition of SRF towards release kinetics in water at 30 °C. The physical appearance of solid samples, the change in urea concentration, and acidity (pH) of water were monitored periodically during the release test. Three studied empirical models exhibited that diffusion within the matrix dominated the urea release process, especially when the release level was less than 60%. Thus, a lower M_W of PLA and a higher urea content of SRF showed a faster release rate. For the entire length of the release experiment, a combination of diffusion and degradation mechanisms exhibited the best agreement with the experimental data. The hydrolytic degradation of PLA may begin after 96 h of immersion (around 60% release level), followed by the appearance of some micro-holes and cracks on the surface of the SRF samples. Generally, this research revealed the good release performance of urea without residues that damage the soil structure and nutrient balance.

SUBMITTER: Kaavessina M

PROVIDER: S-EPMC8199746 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Degradable Controlled Release Fertilizer Composite Prepared via Extrusion: Fabrication, Characterization, and Release Mechanisms.

Project description:In this work, biodegradable polymers were melt compounded with urea phosphate to fabricate "smart fertilizers" for sustainable agriculture. Urea phosphate (UP) is typically applied as a water-soluble fertilizer to treat phosphorus deficiency in high pH soils. Due to the low diffusion rate of phosphate through slow-release fertilizer coatings, phosphate supply has been considered the "bottleneck" for nitrogen-phosphorous-potassium (NPK) nutrients supply. We study the influence of polymer matrix structure on release kinetics in deionized water using novel polyesters including poly (hexamethylene succinate) (PHS), poly (30% butylene succinate-co-70% hexamethylene succinate) (PBHS 30/70), and PBHS 70/30. Melt processed composites of UP and polyester were analyzed to determine UP loading efficiency and dispersion and distribution of the salt in the polymer matrix. A combined empirical model involving diffusion and erosion mechanisms was found have a good agreement with the experimental release curve. This work provides a solution for environmentally friendly controlled release phosphate fertilizer with good release performance using bio-based and biodegradable polymers.

| S-EPMC7077398 | biostudies-literature

Thermoreversible Cross-Linked Rubber Prepared via Melt Blending and Its Nanocomposites.

Project description:A covalent adaptable network based on the thermoreversible cross-linking of an ethylene-propylene rubber through Diels-Alder (DA) reaction was prepared for the first time through melt blending as an environmental-friendly alternative to traditional synthesis in organic solvents. Functionalization of the rubber with furan groups was performed in a melt blender and subsequently mixed with different amounts of bismaleimide in a microextruder. Cross-linking was confirmed by FT-IR spectroscopy and insolubility at room temperature, while its thermoreversible character was confirmed by a solubility test at 110 °C and by remolding via hot-pressing. Mechanical and thermomechanical properties of the obtained rubbers showed potential to compete with conventionally cross-linked elastomers, with stiffness in the range 1-1.7 MPa and strain at break in the range 200-500%, while allowing recycling via a simple melt processing step. Nanocomposites based on the thermoreversible rubber were prepared with reduced graphene oxide (rGO), showing significantly increasing stiffness up to ca. 8 MPa, ∼2-fold increased strength, and thermal conductivity up to ∼0.5 W/(m K). Results in this paper may open for industrially viable and sustainable applications of thermoreversible elastomers.

| S-EPMC9274616 | biostudies-literature

Clay-Polymer Nanocomposites Prepared by Reactive Melt Extrusion for Sustained Drug Release.

Project description:Abstract: Clay-polymer nanocomposites have exhibited a great potential as carriers for controlled release drug delivery. This study aims to prepare exfoliated montmorillonite-Eudragit RS nanocomposites using reactive melt extrusion and investigate the influence of claying loading, clay types (sodium montmorillonite (Cloisite Na) vs. organomodified montmorillonite (Cloisite 20)) on clay-polymer interactions and drug release properties. The clays were used as the filler material at various levels in Eudragit RS and theophylline was used as the active pharmaceutical ingredient. The resulting structure of the nanocomposites was characterized using TEM (transmission electron microscopy) and XRPD (X-ray powder diffraction). The hygroscopicity of the nanocomposites was investigated using DVS (dynamic vapor sorption). The effect of the interfacial interaction between the polymer and clay sheet, the clay loading as well as the clay type on the drug release behavior were further studied by dissolution testing. TEM and XRPD data show that when the clay content is increased from 5% to 15% by weight, the nanocomposite's structure switches from a fully exfoliated state to intercalated structures or partial exfoliation with stacked clay layers. FT-IR (fourier transform infrared spectroscopy) and ssNMR (solid-state NMR) results suggest that Cloisite Na and Cloisite 20 layers exhibit different interaction strengths with polymer networks by creating compacted complex structures. The addition of nanoclay in the formulation could robustly adjust drug release profiles, and the clay concentration and type are important factors that affect the crossing-linking density of the nanocomposites by adjusting the drug release properties. This study indicates that the clay-Eudragit RS nanocomposites provide an improved oral controlled drug delivery system that minimizes the drug dosing frequency, potentially leading to improved patient compliance.

| S-EPMC7022276 | biostudies-literature

Urea intercalated encapsulated microalgae composite hydrogels for slow-release fertilizers.

Project description:In agriculture, hydrogels can be addressed for effective operation of water and controlled-release fertilizers. Hydrogels have a significant ability for retaining water and improving nutrient availability in soil, enhancing plant growth while reducing water and fertilizer usage. This work aimed to prepare a hydrogel composite based on microalgae and biopolymers including chitosan and starch for use as a soil conditioner. The hydrogel composite was characterized by FTIR, XRD, and SEM. All hydrogel properties were studied including swelling degree, biodegradability, water-holding capacity, water retention, and re-swelling capacity in soil and water. The urea fertilizer loading and releasing behavior of the prepared hydrogels were investigated. The results revealed that the range of the maximal urea loading was between 99 and 440%, and the kinetics of loading was fitted with Freundlich model. The urea release % exhibited 78-95%, after 30 days, and the kinetics of release was fitted with zero-order, Higuchi, and Korsmeyer-Peppas models. Furthermore, the prepared hydrogels obtained a significant water-holding capacity, after blending soil (50 g) with small amount of hydrogels (1 g), the capacity increased in the range of 99.4-101.5%. In sum, the prepared hydrogels have the potential to be applied as a soil conditioner.

| S-EPMC11217492 | biostudies-literature

Super-Toughened Poly(lactic Acid) with Poly(ε-caprolactone) and Ethylene-Methyl Acrylate-Glycidyl Methacrylate by Reactive Melt Blending.

Project description:In recent years, poly(lactic acid) (PLA) has attracted more and more attention as one of the most promising biobased and biodegradable polymers. However, the inherent brittleness significantly limits its wide application. Here, ternary blends of PLA, poly(ε-caprolactone) (PCL) with various amounts of ethylene-methyl acrylate-glycidyl methacrylate (EMA-GMA) terpolymer were fabricated through reactive melt blending in order to improve the toughness of PLA. The effect of different addition amounts of EMA-GMA on the mechanical properties, interfacial compatibility and phase morphology of PLA/PCL blends were studied. The reactions between the epoxy groups of EMA-GMA and carboxyl and hydroxyl end groups of PLA and PCL were investigated thorough a Fourier transform infrared (FT-IR). The miscibility and thermal behavior of the blends were studied through a dynamic mechanical analysis (DMA), differential scanning calorimetric (DSC) and X-ray diffraction (XRD). The phase morphology and impact fracture surface of the blends were also investigated through a scanning electron microscope (SEM). With the addition of 8 phr EMA-GMA, a PLA/PCL (90 wt %:10 wt %)/EMA-GMA ternary blend presenting a suitable multiple stacked phase structure with an optimum interfacial adhesion exhibited an elongation at break of 500.94% and a notched impact strength of 64.31 kJ/m2 with a partial break impact behavior. Finally, the toughening mechanism of the supertough PLA based polymers have been established based on the above analysis.

| S-EPMC6571553 | biostudies-literature

Effects of formulation composition on the characteristics of mucoadhesive films prepared by hot-melt extrusion technology.

Project description:ObjectivesTo investigate the effects of formulation composition on the physico-chemical and drug release properties of mucoadhesive buccal films prepared by melt extrusion technology, using a response surface methodology.MethodsSalbutamol sulphate, an antiasthmatic drug was used for this study. Klucel hydroxypropylcellulose (HPC) EF (film-forming polymer), Benecel hydroxypropylmethylcellulose (HPMC) K-15M (drug release retardant) and polyethylene glycol (PEG) 4500 (plasticiser) were the three independent factors utilised for the study. The responses were fitted to a full quadratic model and P-values for each of the factors were used to determine their significance on the film characteristics.Key findingsFilms were successfully extruded using the corotating twin-screw extruder. The torque during extrusion was found to be significantly affected by all the three factors and no interaction between factors was observed. A significant interaction was observed between HPC and PEG 4500 for stiffness of films. For disintegration time and swelling index, a significant interaction was found between HPC and HPMC. The in vitro % drug release was directly correlated with HPMC content and not with other factors and varied from 69-89% at 4 h.ConclusionsThe influence of extrusion process and formulation parameters on salbutamol sulphate films was elucidated, indicating the use of melt extrusion as a feasible method for film preparation.

| S-EPMC6402047 | biostudies-literature

Effects of Immobilized Ionic Liquid on Properties of Biodegradable Polycaprolactone/LDH Nanocomposites Prepared by In Situ Polymerization and Melt-Blending Techniques.

Project description:The high capacity of calcinated layered double hydroxides (LDH) to immobilize various active molecules together with their inherent gas/vapor impermeability make these nanoparticles highly promising to be applied as nanofillers for biodegradable polyester packaging. Herein, trihexyl(tetradecyl)phosphonium decanoate ionic liquid (IL) was immobilized on the surface of calcinated LDH. Thus, the synthesized nanoparticles were used for the preparation of polycaprolactone (PCL)/LDH nanocomposites. Two different methods of nanocomposite preparation were used and compared: microwave-assisted in situ ring opening polymerization (ROP) of ?-caprolactone (?CL) and melt-blending. The in situ ROP of ?CL in the presence of LDH nanoparticles with the immobilized IL led to homogenous nanofiller dispersion in the PCL matrix promoting formation of large PCL crystallites, which resulted in the improved mechanical, thermal and gas/water vapor barrier properties of the final nanocomposite. The surface-bonded IL thus acted as nanofiller surfactant, compatibilizer, as well as thermal stabilizer of the PCL/LDH nanocomposites. Contrary to that, the melt-blending caused a partial degradation of the immobilized IL and led to the production of PCL nanocomposites with a heterogenous nanofiller dispersion having inferior mechanical and gas/water vapor barrier properties.

| S-EPMC7712423 | biostudies-literature

Blending controlled-release urea and urea under ridge-furrow with plastic film mulching improves yield while mitigating carbon footprint in rainfed potato.

Project description:Ridge-furrow with plastic film mulching and various urea types have been applied in rainfed agriculture, but their interactive effects on potato (Solanum tuberosum L.) yield and especially environments remain poorly understood. A three-year experiment was conducted to explore the responses of tuber yield, methane (CH4) and nitrous oxide (N2O) emissions, net global warming potential (NGWP), carbon footprint (CF), and net ecosystem economic budget (NEEB) of rainfed potato to two mulching practices [plastic film mulching (RM) and no plastic film mulching (NM)] and three urea types [conventional urea (U), controlled-release urea (C), and a mixture of equal amounts of conventional urea and controlled-release urea at a ratio of 1:1 (CU)] and their interactions. The results showed that RM significantly decreased cumulative N2O emissions and CH4 uptake by 4.9% and 28.4%, but significantly increased NGWP by 8.9% relative to NM. Compared with U, the C and CU produced much lower cumulative N2O emissions and NGWP and higher CH4 uptake. The interaction of mulching methods and urea type had significant influence on tuber yield and NEEB. Considering both environment and production, RMCU could not only achieve a high tuber yield and NEEB (by up to 26.5% and 42.9%, respectively), but also reduce the CF (by up to 13.7%), and therefore should be considered an effective strategy for dryland potato.

| S-EPMC10006086 | biostudies-literature

Nitrogen Dynamics in Soil Fertilized with Slow Release Brown Coal-Urea Fertilizers.

Project description:Reducing the release rate of urea can increase its use efficiency and minimize negative effects on the environment. A novel fertilizer material that was formed by blending brown coal (BC) with urea, delayed fertilizer N release in controlled climatic conditions in a glasshouse, through strong retention facilitated by the extensive surface area, porous structure and chemical functional groups in the BC. However, the role of BC as a carrier of synthetic urea and the effect of their interaction with various soil types on the dynamics and mineralization of N remains largely unclear. Therefore, a soil column incubation study was conducted to assess the release, transformation and transportation of N from several different brown coal-urea (BCU) granules, compared to commercial urea. Blending and subsequent granulation of urea with BC substantially increased fertilizer N retention in soil by decreasing gaseous emissions and leaching of N compared to urea alone, irrespective of soil type. The BCU granule containing the highest proportion of BC had lower leaching and gaseous emissions and maintained considerably higher mineral and mineralizable N in topsoil. Possible modes of action of the BCU granules have been proposed, emphasizing the role of BC in enhancing N retention over a longer period of time. The results support the notion that BCU granules can be used as a slow release and enhanced efficiency fertilizer for increasing availability and use efficiency of N by crops.

| S-EPMC6167360 | biostudies-literature

Meta-analysis and sustainability of feeding slow-release urea in dairy production.

Project description:Slow-release urea (SRU) is a coated non-protein nitrogen (NPN) source for providing rumen degradable protein in ruminant nutrition. A meta-analysis was conducted to evaluate the effects of replacing vegetable protein sources with SRU (Optigen®, Alltech Inc., USA) on the production performance of dairy cows. Additionally, the impact of SRU supplementation on dairy sustainability was examined by quantifying the carbon footprint (CFP) of feed use for milk production and manure nitrogen (N) excretion of dairy cows. Data on diet composition and performance variables were extracted from 17 experiments with 44 dietary comparisons (control vs. SRU). A linear mixed model and linear regression were applied to statistically analyse the effect of SRU on feed intake and production performance. Feeding SRU decreased (P < 0.05) dry matter intake (DMI, -500 g/d) and N intake (NI, -20 g/d). There was no significant effect (P > 0.05) on milk yield, fat-corrected milk, energy-corrected milk, and milk fat and protein composition. However, SRU supplementation improved (P < 0.05) feed efficiency (+3%) and N use efficiency (NUE, +4%). Regression analyses revealed that increasing SRU inclusion level decreased DMI and NI whereas increasing dietary crude protein (CP) increased both parameters. However, milk yield and feed efficiency increased in response to increasing levels of SRU inclusion and dietary CP. The NUE had a positive relationship with SRU level whereas NUE decreased with increasing dietary CP. The inclusion of SRU in dairy diets reduced the CFP of feed use for milk production (-14.5%; 373.13 vs. 319.15 g CO2 equivalent/kg milk). Moreover, feeding SRU decreased manure N excretion by 2.7% to 3.1% (-12 to -13 g/cow/d) and N excretion intensity by 3.6% to 4.0% (-0.50 to -0.53 g N/kg milk). In conclusion, feeding SRU can contribute to sustainable dairy production through improvement in production efficiency and reduction in environmental impacts.

| S-EPMC7880434 | biostudies-literature

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