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Copper-Based Integral Catalytic Impeller for the Rapid Catalytic Reduction of 4-Nitrophenol.

ABSTRACT: The integral catalytic impeller can simultaneously improve reaction efficiency and avoid the problem of catalyst separation, which has great potential in applying heterogeneous catalysis. This paper introduced a strategy of combining electroless copper plating with 3D printing technology to construct a pluggable copper-based integral catalytic agitating impeller (Cu-ICAI) and applied it to the catalytic reduction of 4-nitrophenol (4-NP). The obtained Cu-ICAI exhibits very excellent catalytic activity. The 4-NP conversion rate reaches almost 100% within 90 s. Furthermore, the Cu-ICAI can be easily pulled out from the reactor to be repeatedly used more than 15 times with high performance. Energy-dispersive spectrometry, X-ray diffraction, and X-ray photoelectron spectroscopy characterizations show that the catalyst obtained by electroless copper plating is a ternary Cu-Cu₂O-CuO composite catalyst, which is conducive to the electron transfer process. This low-cost, facile, and versatile strategy, combining electroless plating and 3D printing, may provide a new idea for the preparation of the integral impeller with other metal catalytic activities.

SUBMITTER: Sun J

PROVIDER: S-EPMC8388078 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:The synthesis of optoelectrically enhanced nanomaterials should be continuously improved by employing time- and energy-saving techniques. The porous zinc oxide (ZnO) and copper-doped ZnO nanocomposites (NCs) were synthesized by the time- and energy-efficient solution combustion synthesis (SCS) approach. In this SCS approach, once the precursor-surfactant complex ignition point is reached, the reaction starts and ends within a short time without the need for any external energy. The TGA-DTA analysis confirmed that 500 °C was the point at which stable metal oxide was obtained. The doping and heterojunction strategy improved the optoelectric properties of the NCs more than the individual constituents, which then enhanced the materials' charge transfer and optical absorption capabilities. The porosity, nanoscale crystallite size (15-50 nm), and formation of Cu/CuO-ZnO NCs materials were confirmed from the XRD, SEM, and TEM/HRTEM analyses. The obtained d-spacing values of 0.275 and 0.234 nm confirm the formation of ZnO and CuO crystals, respectively. The decrease in photoluminescence intensity for the doped NCs corroborates a reduction in electron-hole recombination. On the Mott-Schottky analysis, the positive slope for ZnO confirms the n-type character, while the negative and positive slopes of the NCs confirm the p- and n-type characters, respectively. A diffusion-controlled type of charge transfer process on the electrode surface was confirmed from the cyclic voltammetric analysis. Thus, the overall analysis shows the applicability of the less expensive and more efficient SCS for several applications, such as catalysis and sensors. To confirm this, an organic catalytic reduction reaction of 4-nitrophenol to 4-aminophenol was tested. Within three and a half minutes, the catalytic reduction result showed the great potential of NCs over ZnO NPs. Thus, the energy- and time-saving SCS approach has a great future outlook as an industrial pollutant catalytic reduction application.

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Copper-Based Integral Catalytic Impeller for the Rapid Catalytic Reduction of 4-Nitrophenol.

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