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Design Strategies for Alkaline Exchange Membrane-Electrode Assemblies: Optimization for Fuel Cells and Electrolyzers.

ABSTRACT: Production of hydrocarbon-based, alkaline exchange, membrane-electrode assemblies (MEA's) for fuel cells and electrolyzers is examined via catalyst-coated membrane (CCM) and gas-diffusion electrode (GDE) fabrication routes. The inability effectively to hot-press hydrocarbon-based ion-exchange polymers (ionomers) risks performance limitations due to poor interfacial contact, especially between GDE and membrane. The addition of an ionomeric interlayer is shown greatly to improve the intimacy of contact between GDE and membrane, as determined by ex situ through-plane MEA impedance measurements, indicated by a strong decrease in the frequency of the high-frequency zero phase angle of the complex impedance, and confirmed in situ with device performance tests. The best interfacial contact is achieved with CCM's, with the contact impedance decreasing, and device performance increasing, in the order GDE >> GDE+Interlayer > CCM. The GDE+interlayer fabrication approach is further examined with respect to hydrogen crossover and alkaline membrane electrolyzer cell performance. An interlayer strongly reduces the rate of hydrogen crossover without strongly decreasing electrolyzer performance, while crosslinking the ionomeric layer further reduces the crossover rate though also limiting device performance. The approach can be applied and built upon to improve the design and production of alkaline, and more generally, hydrocarbon-based MEA's and exchange membrane devices.

SUBMITTER: Ashdot A

PROVIDER: S-EPMC8467945 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:This Review provides an overview of the emerging concepts of catalysts, membranes, and membrane electrode assemblies (MEAs) for water electrolyzers with anion-exchange membranes (AEMs), also known as zero-gap alkaline water electrolyzers. Much of the recent progress is due to improvements in materials chemistry, MEA designs, and optimized operation conditions. Research on anion-exchange polymers (AEPs) has focused on the cationic head/backbone/side-chain structures and key properties such as ionic conductivity and alkaline stability. Several approaches, such as cross-linking, microphase, and organic/inorganic composites, have been proposed to improve the anion-exchange performance and the chemical and mechanical stability of AEMs. Numerous AEMs now exceed values of 0.1 S/cm (at 60-80 °C), although the stability specifically at temperatures exceeding 60 °C needs further enhancement. The oxygen evolution reaction (OER) is still a limiting factor. An analysis of thin-layer OER data suggests that NiFe-type catalysts have the highest activity. There is debate on the active-site mechanism of the NiFe catalysts, and their long-term stability needs to be understood. Addition of Co to NiFe increases the conductivity of these catalysts. The same analysis for the hydrogen evolution reaction (HER) shows carbon-supported Pt to be dominating, although PtNi alloys and clusters of Ni(OH)2 on Pt show competitive activities. Recent advances in forming and embedding well-dispersed Ru nanoparticles on functionalized high-surface-area carbon supports show promising HER activities. However, the stability of these catalysts under actual AEMWE operating conditions needs to be proven. The field is advancing rapidly but could benefit through the adaptation of new in situ techniques, standardized evaluation protocols for AEMWE conditions, and innovative catalyst-structure designs. Nevertheless, single AEM water electrolyzer cells have been operated for several thousand hours at temperatures and current densities as high as 60 °C and 1 A/cm2, respectively.

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Design Strategies for Alkaline Exchange Membrane-Electrode Assemblies: Optimization for Fuel Cells and Electrolyzers.

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