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Valorization of Hemp Hurds as Bio-Sourced Additives in PLA-Based Biocomposites

ABSTRACT: Sourced from agricultural waste, hemp hurds are a low-cost renewable material with high stiffness; however, despite their potential to be used as low-cost filler in natural fiber reinforced polymer biocomposites, they are often discarded. In this study, the potential to add value to hemp hurds by incorporating them into poly(lactic acid) (PLA) biopolymer to form bio-based materials for packaging applications is investigated. However, as with many plant fibers, the inherent hydrophilicity of hemp hurds leads to inferior filler-matrix interfacial interactions, compromising the mechanical properties of the resulting biocomposites. In this study, two chemical treatments, alkaline (NaOH) and alkaline/peroxide (NaOH/H2O2) were employed to treat hemp hurds to improve their miscibility with poly(lactic acid) (PLA) for the formation of biocomposites. The effects of reinforcement content (5, 10, and 15 wt. %), chemical treatments (purely alkaline vs. alkaline/peroxide) and treatment cycles (1 and 3 cycles) on the mechanical and thermal properties of the biocomposites were investigated. The biocomposites of treated hemp hurd powder exhibited enhanced thermal stability in the temperature range commonly used to process PLA (130–180 °C). The biocomposites containing 15 wt. % hemp hurd powder prepared using a single-cycle alkaline/peroxide treatment (PLA/15APHH1) exhibited a Young’s modulus of 2674 MPa, which is 70% higher than that of neat PLA and 9.3% higher than that of biocomposites comprised of PLA containing the same wt. % of untreated hemp hurd powder (PLA/15UHH). Furthermore, the tensile strength of the PLA/15APHH1 biocomposite was found to be 62.6 MPa, which was 6.5% lower than that of neat PLA and 23% higher than that of the PLA/15UHH sample. The results suggest that the fabricated PLA/hemp hurd powder biocomposites have great potential to be utilized in green and sustainable packaging applications.

SUBMITTER: Momeni S

PROVIDER: S-EPMC8587083 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:The use of lignocellulose-rich biowaste as reinforcing filler in biodegradable polymers represents a sustainable option to obtain cost-effective bio-based materials to be used for several applications. In addition, the scarce polymer-biofiller interaction can be improved by reactive functionalization of the matrix. However, the obtained biocomposites might show high thermal deformability and possibly a slow biodegradation rate. In this work, polylactic acid (PLA) was first chemically modified with itaconic anhydride, and then biocomposites containing 50 wt.% of pecan (Carya illinoinensis) nutshell (PNS) biowaste were prepared and characterized. Their physical and morphological properties were determined, along with their biodegradation behavior in soil. Moreover, the effects of two environmentally friendly physical treatments, namely ball-milling of the filler and thermal annealing on biocomposites, were assessed. Grafting increased PLA thermal-oxidative stability and crystallinity. The latter was further enhanced by the presence of PNS, achieving a 30% overall increase compared to the plain matrix. Accordingly, the biocomposites displayed mechanical properties comparable to those of the plain matrix. Thermal annealing dramatically increased the mechanical and thermomechanical properties of all materials, and the heat deflection temperature of the biocomposites dramatically increased up to 60 °C with respect to the non-annealed samples. Finally, PNS promoted PLA biodegradation, triggering the swelling of the composites under soil burial, and accelerating the removal of the polymer amorphous phase. These results highlight the potential of combining natural fillers and environmentally benign physicochemical treatments to tailor the properties of PLA biocomposites. The high biofiller content used in this work, in conjunction with the chemical and physico-mechanical treatments applied, increased the thermal, mechanical, and thermomechanical performance of PLA biocomposites while improving their biodegradation behavior. These outcomes allow for widening the application field of PLA biocomposites in those areas requiring a stiff and lightweight material with low deformability and faster biodegradability.

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Valorization of Hemp Hurds as Bio-Sourced Additives in PLA-Based Biocomposites

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