Hydrometallurgical Recovery of Metals from Large Printed Circuit Board Pieces.
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ABSTRACT:
SUBMITTER: Jadhav U
PROVIDER: S-EPMC4586516 | biostudies-other | 2015
REPOSITORIES: biostudies-other
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Project description:The great economic, social, and environmental interest that favors an effective management of the recycling of waste printed circuit boards (WCBs) encourages research on the improvement of processes capable of mitigating their harmful effects. In this work, the debromination of large WCBs was first performed through a hydrothermal process employing potassium carbonate as an additive. A total of 32 runs were carried out at 225 °C, various CO3 2-/Br- anionic ratios of 1:1, 2:1, 4:1, and 6:1, treatment times from 30 to 360 min, proportion of submerged WCBs in the liquid of 100, 50, and 25% that corresponded with the use of three WCB sizes of 20 mm × 16.5 mm, 20 mm × 33 mm, and 80 mm × 33 mm, respectively, and solid/liquid ratios of 1:2 and 1:1 g/mL without other metallic catalysts. A debromination efficiency of 50 wt % was reached at only 225 °C (limited by mechanical reasons) and 360 min, using a CO3 2-/Br- anionic ratio of 4:1 and a solid/liquid ratio of 1:2 for a large WCB with only 25% of its volume submerged in the liquid. This means conservation of water and energy compared to previous studies. A muffle furnace was used later to thermally treat a total of 101 debrominated samples, at constant temperature or following a temperature scaling program. An estimated decrease in resistance to rupture of glass fibers of only around 50% was accomplished by following a temperature scaling program up to 475 °C, obtaining clean glass fibers of large size. The simple techniques proposed to obtain reusable glass fibers from WCBs as large as the size of the reactor allows (as it might be in their original size) could significantly improve interest in the industry.
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Project description:This paper presents the investigation of metals production form artificial ore, which consists of printed circuit board (PCB) waste, processed in plasmatron plasma reactor. A test setup was designed and built that enabled research of plasma processing of PCB waste of more than 700 kg/day scale. The designed plasma process is presented and discussed. The process in tests consumed 2 kWh/kg of processed waste. Investigation of the process products is presented with their elemental analyses of metals and slag. The average recovery of metals in presented experiments is 76%. Metals recovered include: Ag, Au, Pd, Cu, Sn, Pb, and others. The chosen process parameters are presented: energy consumption, throughput, process temperatures, and air consumption. Presented technology allows processing of variable and hard-to-process printed circuit board waste that can reach up to 100% of the input mass.
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Project description:Printed circuit boards (PCBs) physically support and connect electronic components to the implementation of complex circuits. The most widespread insulating substrate that also acts as a mechanical support in PCBs is commercially known as FR4, and it is a glass-fiber-reinforced epoxy resin laminate. FR4 has exceptional dielectric, mechanical, and thermal properties. However, it was designed without considering sustainability and end-of-life aspects, heavily contributing to the accumulation of electronic waste in the environment. Thus, greener alternatives that can be reprocessed, reused, biodegraded, or composted at the end of their function are needed. This work presents the development and characterization of a PCB substrate based on poly(lactic acid) and cotton fabric, a compostable alternative to the conventional FR4. The substrate has been developed by compression molding, a process compatible with the polymer industry. We demonstrate that conductive silver ink can be additively printed on the substrate's surface, as its morphology and wettability are similar to those of FR4. For example, the compostable PCB's water contact angle is 72°, close to FR4's contact angle of 64°. The developed substrate can be thermoformed to curved surfaces at low temperatures while preserving the conductivity of the silver tracks. The green substrate has a dielectric constant comparable to that of the standard FR4, showing a value of 5.6 and 4.6 at 10 and 100 kHz, respectively, which is close to the constant value of 4.6 of FR4. The substrate is suitable for microdrilling, a fundamental process for integrating electronic components to the PCB. We implemented a proof-of-principle circuit to control the blinking of LEDs on top of the PCB, comprising resistors, capacitors, LEDs, and a dual in-line package circuit timer. The developed PCB substrate represents a sustainable alternative to standard FR4 and could contribute to the reduction of the overwhelming load of electronic waste in landfills.
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Project description:For recovering precious metals from waste printed circuit boards (PCBs), a novel hybrid technology including physical and biological methods was developed. It consisted of crushing, corona-electrostatic separation, and bioleaching. Bioleaching process is the focus of this paper. A novel bioreactor for bioleaching was designed. Bioleaching was carried out using Pseudomonas chlororaphis. Bioleaching experiments using mixed particles of Au and Cu were performed and leachate contained 0.006 mg/L, 2823 mg/L Au(+) and Cu(2+) respectively. It showed when Cu existed, the concentrations of Au were extremely small. This provided the feasibility to separate Cu from Au. The method of orthogonal experimental design was employed in the simulation bioleaching experiments. Experimental results showed the optimized parameters for separating Cu from Au particles were pH 7.0, temperature 22.5 °C, and rotation speed 80 r/min. Based on the optimized parameters obtained, the bioreactor was operated for recovering mixed Au and Cu particles. 88.1 wt.% of Cu and 76.6 wt.% of Au were recovered. The paper contributed important information to recover precious metals from waste PCBs.
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Project description:The recovery of metals from electronic waste was investigated by using fungal strain Aspergillus fumigatus A2DS, isolated from the mining industry wastewater. Fifty-seven percent of copper and 32% of nickel were leached (analyzed by Inductively Coupled Plasma Atomic Emission Spectroscopy (ICP-OES)) by the organism after one-step leaching at a temperature of 30 °C (shaking condition for 7 days). Maximum % of copper and nickel were obtained at a pH of 6 (58.7% Cu and 32% Ni), the temperature of 40 °C (61.8% Cu and 27.07% Ni), a pulp density of 0.5% (62% Cu and 42.37% Ni), and inoculums of 1% (58% Cu and 32.29% Ni). The XRD pattern of PCB showed 77.6% of copper containing compounds. XRD analysis of the leachate residue showed only 23.2% Euchorite (ASCu2H7O8) and 9.4% other copper containing compounds, indicating the leaching property of the fungus. HPLC analysis of the spent medium showed the presence of different acids like citric, succinic, and fumaric acid. The FTIR spectrum showed a decrease in carboxylic stretching in the leachate produced after bioleaching using spent medium. ICPOES of the leachate obtained using spent medium showed that 61% of the copper and 35% of nickel were leached out after seven days of incubation at shaking condition and 57% of copper and 32.8% of nickel at static condition confirming acidolysis property of the strain. A. fumigatus A2DS metal absorption and adsorption ability were observed using transmission electron microscopy (TEM) and scanning electron microscopy energy dispersive X-ray (SEM-EDX) respectively. The results thus indicate that bioleaching of Cu and Ni is bioleached by A. fumigatus A2DS.
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Project description:A glass fiber-epoxy resin (GFER) framework derived from mixed waste printed circuit boards (MWPCBs) was utilized to prepare a cost-effective, reusable Mo-Cu bimetallic Bronsted-Lewis solid acid catalyst through wet-impregnation under near-infrared radiation (NIRR) activation. The efficacy of the novel Mo-Cu catalyst was assessed in the synthesis of glucose through hydrolysis of jute (Corchorus olitorius) fiber, and the process parameters were optimized (Mo precursor loading: 1.0 wt %, catalyst concentration: 5 wt %, hydrolysis temperature: 80 °C, and hydrolysis time: 10 min) through Taguchi orthogonal design. The GFER support and the prepared catalysts were characterized through thermogravimetric, X-ray diffraction (XRD), Fourier-transform infrared (FTIR), Brunauer-Emmett-Teller (BET)-density functional theory, and TPD analyses. The optimal Mo-Cu catalyst and the GFER support possessed 45.377 and 7.049 m2/g BET area, 0.04408 and 0.02317 cc/g pore volume, 1.9334 and 0.7482 nm modal pore size, and surface acidity of 0.48 and 0.40 mmol NH3/g catalyst, respectively. X-ray photoelectron spectroscopy bands confirmed the coexistence of Mo6+ and Cu2+ species; XRD and FTIR analyses indicated the presence of MoO3 and CuO crystalline phases in all prepared catalysts. The optimal catalyst prepared through NIRR (wavelength 0.75-1.4 μm)-activated hydrothermal treatment resulted in a significantly greater glucose yield (75.84 mol %) than that achieved (53.64 mol %) using a conventionally prepared catalyst. Thus, an energy-efficient application of NIRR (100 W) could significantly improve catalytic properties over conventional hydrothermal treatment (500 W). The present investigation provides an innovative application of MWPCB-derived GFER as a promising cost-effective support for the preparation of highly efficient inexpensive solid catalysts for sustainable synthesis of glucose from low-cost waste jute fiber.
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Project description:The hydrometallurgical recovery of gold from electronic waste and gold slag is a hot research topic. To develop a cost-effective and environmentally friendly adsorbent for gold recovery, four types of amino-acid (arginine, histidine, methionine, and cysteine)-functionalized cellulose microspheres were prepared via a radiation technique. The adsorption performance of the amino acid resins toward Au(III) ions was systematically investigated by batch experiments. The amino acid resins could absorb Au(III) ions at a wide pH range. The adsorption process was followed by the pseudo-second-order model and Langmuir model. The theoretical maximum adsorption capacity was calculated as 396.83 mg/g, 769.23 mg/g, 549.45 mg/g, and 636.94 mg/g for ArgR, HisR, MetR, and CysR, respectively. The amino acid resins could effectively and selectively recover trace Au(III) ions from the leaching solutions of printed circuit board and gold slag waste. Lastly, the mechanism underlying amino acid resin's Au(III) ion recovery capability was investigated by FTIR, XRD, and XPS analyses. This work describes a series of cost-effective gold adsorbents with excellent selectivity and adsorption capacity to boost their practical application.
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