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Microbiologically Influenced Corrosion of 2707 Hyper-Duplex Stainless Steel by Marine Pseudomonas aeruginosa Biofilm.

ABSTRACT: Microbiologically Influenced Corrosion (MIC) is a serious problem in many industries because it causes huge economic losses. Due to its excellent resistance to chemical corrosion, 2707 hyper duplex stainless steel (2707 HDSS) has been used in the marine environment. However, its resistance to MIC was not experimentally proven. In this study, the MIC behavior of 2707 HDSS caused by the marine aerobe Pseudomonas aeruginosa was investigated. Electrochemical analyses demonstrated a positive shift in the corrosion potential and an increase in the corrosion current density in the presence of the P. aeruginosa biofilm in the 2216E medium. X-ray photoelectron spectroscopy (XPS) analysis results showed a decrease in Cr content on the coupon surface beneath the biofilm. The pit imaging analysis showed that the P. aeruginosa biofilm caused a largest pit depth of 0.69 μm in 14 days of incubation. Although this was quite small, it indicated that 2707 HDSS was not completely immune to MIC by the P. aeruginosa biofilm.

SUBMITTER: Li H

PROVIDER: S-EPMC4742871 | biostudies-other | 2016 Feb

REPOSITORIES: biostudies-other

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Project description:Sulfate-reducing bacteria (SRB) can regulate environmental pH because of their metabolism. Because local acidification results in pitting corrosion, the potential capacity of pH regulation by SRB would have important consequences for electrochemical aspects of the bio-corrosion process. This study focused on identifying the effect of pH on the corrosion of duplex stainless steel 2205 in a nutrient-rich artificial seawater medium containing SRB species, Desulfovibrio vulgaris. Duplex stainless steel samples were exposed to the medium for 13 days at 37°C at pH ranging from 4.0 to 7.4. The open-circuit potential value, sulfide level, pH and number of bacteria in the medium were recorded daily. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to study the properties of the biofilms at the end of the experiments and the corrosion behaviour of the material. Inductively coupled plasma mass spectrometry was used to measure the concentration of cations Fe, Ni, Mo, Mn, Cr in the experimental solution after 13 days. Scanning electron microscopy and energy-dispersive X-ray spectroscopy (EDX) were used for surface analysis. The results showed the pH changed from acidic values set at the beginning of the experiment to approximately pH 7.5 after 5 days owing to bacterial metabolism. After 13 days, the highest iron concentration was in the solution that was initially at pH 4 accompanied by pitting on the stainless steel. Sulfur was present on all specimens but with more sulfur at pH 4 in the EDX spectra. EIS showed the film resistance of the specimen at pH 4 was much lower than at pH 7.4 which suggests the corrosion resistance of the stainless steel was better at higher pH. The results of this study suggest that the corrosion process for the first few days exposure at low pH was driven by pH in solution rather than by bacteria. The increasing pH during the course of the experiment slowed down the corrosion process of materials originally at low pH. The nature and mechanism of SRB attack on duplex stainless steel at different acidic environments are discussed.

Project description:Microbiologically Influenced Corrosion (MIC) poses a significant challenge to various industries, leading to substantial economic losses and potential safety hazards. Despite extensive research on the MIC resistance of various materials, there is a lack of studies focusing on High Chromium White Iron (HCWI) alloys, which are widely used in wear-resistant applications. This study addresses this knowledge gap by providing a comprehensive investigation of the MIC resistance of three HCWI alloys with varying chromium contents (22 wt%, 30.7 wt%, and 21 wt%) in the presence of Pseudomonas aeruginosa (P. Aeruginosa), a common bacterial species associated with MIC. The alloys were exposed to an artificial seawater medium inoculated with P.Aeruginosa for 14 days, and their corrosion behaviour was evaluated using electrochemical techniques, surface analysis, and microscopy. Electrochemical Impedance Spectroscopy (EIS) results revealed that the alloy with the highest chromium content (A2, 30.7 wt% Cr) exhibited superior MIC resistance compared to the other alloys (A1, 22 wt% Cr and M1, 21 wt% Cr). The enhanced performance of alloy A2 was attributed to the formation of a more stable and protective passive film, as well as the development of a more compact and less permeable biofilm. The EIS data, interpreted using equivalent circuit models, showed that alloy A2 had the highest charge transfer resistance and the lowest biofilm capacitance, indicating a more effective barrier against corrosive species. Bode plots further confirmed the superior corrosion resistance of alloy A2, with higher impedance values and phase angles at low frequencies compared to alloys A1 and M1. Scanning Electron Microscopy (SEM) and optical microscopy analyses corroborated these findings, showing that alloy A2 had the lowest pit density and size after 14 days of exposure. The insights gained from this study highlight the critical role of chromium content in the MIC resistance of HCWI alloys and have significant implications for the design and selection of materials for applications prone to microbial corrosion.

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Microbiologically Influenced Corrosion of 2707 Hyper-Duplex Stainless Steel by Marine Pseudomonas aeruginosa Biofilm.

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