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The Influence of Ziegler-Natta and Metallocene Catalysts on Polyolefin Structure, Properties, and Processing Ability.

ABSTRACT: 50 years ago, Karl Ziegler and Giulio Natta were awarded the Nobel Prize for their discovery of the catalytic polymerization of ethylene and propylene using titanium compounds and aluminum-alkyls as co-catalysts. Polyolefins have grown to become one of the biggest of all produced polymers. New metallocene/methylaluminoxane (MAO) catalysts open the possibility to synthesize polymers with highly defined microstructure, tacticity, and steroregularity, as well as long-chain branched, or blocky copolymers with excellent properties. This improvement in polymerization is possible due to the single active sites available on the metallocene catalysts in contrast to their traditional counterparts. Moreover, these catalysts, half titanocenes/MAO, zirconocenes, and other single site catalysts can control various important parameters, such as co-monomer distribution, molecular weight, molecular weight distribution, molecular architecture, stereo-specificity, degree of linearity, and branching of the polymer. However, in most cases research in this area has reduced academia as olefin polymerization has seen significant advancements in the industries. Therefore, this paper aims to further motivate interest in polyolefin research in academia by highlighting promising and open areas for the future.

SUBMITTER: Shamiri A

PROVIDER: S-EPMC5455813 | biostudies-other | 2014 Jul

REPOSITORIES: biostudies-other

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Project description:Copolymerization of ethylene (E) with 5-vinyl-2-norbornene (VNB) catalyzed by ansa-metallocenes allows the precise control of essential polymeric properties such as comonomer incorporation, molecular weight (M w), and polydispersity (Đ). Significant efforts have been devoted to synthesizing and developing novel catalysts, cocatalysts, and activators, although the fundamental elements of catalytic processes remain unclear. For example, it is questionable how polymeric catalysts are divided across dormant and active sites and how this distribution affects the order of monomers for the propagation rate, which widely vary in the literature. Furthermore, although the empirical correlation between the monomers and average M w has been established in many systems, the fundamental processes of chain termination remain unknown. Furthermore, the involvement of ion-pairing in metallocene-catalyzed polymerization and the termination mechanisms are also contentious issues. In this study, we describe the use of a quenched-labeling technique based on acyl chloride to selectively quench the zirconium metal-polymeric bond, which can be used to study the kinetics, active site [Zr][C*] counting, copolymer microstructure, and molecular weight distribution (MWD) to determine the rate laws for chain initiation, chain propagation rate (R p), propagation rate constant (k p) and chain termination. In addition, we also predict previously unknown chemical characteristics of E/bicyclic copolymerization processes, where either a cis-endocyclic double bond with steric properties or a vinyl exocyclic double bond affects the activity, i.e., [Zr]/[*C], (R p) and (k p). All these properties require the implementation of a particular kinetic mechanism that assumes the low activity of the building copolymer chains incorporating a single ethylene/VNB unit, i.e., the Cp2Zr-C2H5 group, in the ethylene addition process in the Cp2Zr-C bond. Due to β-agostic stabilization, the Cp2Zr-C2H5 group exhibits a distinct feature. These effects were confirmed experimentally, such as the E/VNB co-polymer activity and VNB mol%, propagation rate decrease in the polymerization time (t p) of 120 s to 1800 s, crystalline properties, and significant increase in molecular weight. The active center [Zr]/[*C] fraction considerably increased in the initial (t p) 840 s, and subsequently tended to the steady stage of 33%, which is lower than previously reported E homo- and E/P copolymerization. The lower [C*]/[Zr] in both the early and stable stages, decrease in VNB mol%, and R p with t p can be associated with the more significant fraction of Cp2Zr-CH2CH3-type dormant site by the β-agostic hydrogen interaction with the Cp2Zr metal. The t p versus R pE, R pVNB, k pE, k pVNB, and [Zr]/[C*] count could be fitted to a model that invokes deactivation of the growing polymer chains. In the case of the thermal behavior of the copolymers (melting temperature (T m) and crystalline temperature (ΔH m)), T m varied from 101 °C to 121 °C, while ΔH m varied from 9 to 16 (J g-1).

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The Influence of Ziegler-Natta and Metallocene Catalysts on Polyolefin Structure, Properties, and Processing Ability.

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