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Sustainability, Eco-Point and Engineering Performance of Different Workability OPC Fly-Ash Mortar Mixes.

ABSTRACT: This study investigates the engineering performance and CO₂ footprint of mortar mixers by replacing Portland cement with 10%, 20%, 40% and 60% fly ash, a common industrial waste material. Samples of self-compacting mortar (SCM) were prepared with four different water/binder ratios and varying dosages of superplasticizer to give three ranges of workability, i.e., normal, high and self-compacting mortar mix. The engineering performance was assessed in term of compressive strength after designated curing periods for all mixes. CO₂ footprint was the environmental impact indicator of each production stage. The optimum mix obtained was at 10% replacement rate for all mixes. Total production emission reduced by 56% when the fly ash replacement rate increased from 0% to 60% (maximum). This is translated to a reduction of 80% in eco-points (assuming that the energy consumption rate of production with 0% fly ash is at 100%). Such re-utilization is encouraged since it is able to reduce possible soil toxicity due to sulfur leaching by 5% to 27% and landfill area by 15% to 91% on average.

SUBMITTER: Razi PZ

PROVIDER: S-EPMC5503092 | biostudies-other | 2016 May

REPOSITORIES: biostudies-other

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Eco-Friendly Materials Obtained by Fly Ash Sulphuric Activation for Cadmium Ions Removal.

Project description:Wastes are the sustainable sources of raw materials for the synthesis of new adsorbent materials. This study has as objectives the advanced capitalization of fly ash, by sulphuric acid activation methods, and testing of synthesized materials for heavy metals removal. Based on the previous studies, the synthesis parameters were 1/3 s/L ratio, 80 °C temperature and 10% diluted sulphuric acid, which permitted the synthesis of an eco-friendly adsorbent. The prepared adsorbent was characterized through SEM, EDX, FTIR, XRD and BET methods. Adsorption studies were carried out for the removal of Cd2+ ions, recognized as ions dangerous for the environment. The effects of adsorbent dose, contact time and metal ion concentrations were studied. The data were tested in terms of Langmuir and Freundlich isotherm and it was found that the Langmuir isotherm fitted the adsorption with a maximum adsorption capacity of 28.09 mg/g. Kinetic data were evaluated with the pseudo-first-order model, the pseudo-second-order model and the intraparticle diffusion model. The kinetics of cadmium adsorption into eco-friendly material was described with the pseudo-second-order model, which indicated the chemisorption mechanism.

| S-EPMC7476049 | biostudies-literature

Mechanical Properties and Microstructure of Class C Fly Ash-Based Geopolymer Paste and Mortar.

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| S-EPMC5452326 | biostudies-other

Combined Effects of Non-Conforming Fly Ash and Recycled Masonry Aggregates on Mortar Properties.

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| S-EPMC5503319 | biostudies-other

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Fly Ash from Lignite Combustion as a Filler for Rubber Mixes. Part I: Physical Valorization of Fly Ash.

Project description:The potential use of fly ash (FA) originating from lignite combustion at the Belchatow Power Plant (Poland) as filler for rubber mixes was evaluated. Samples of fly ash collected from heaps created in different years were compared according to their chemical and phase composition, particle size distribution, and morphology. The sieve fractionation of fly ash results in size fractions of different chemical structures, phase compositions, and morphologies, reflected in changes to their specific surface area, surface energy, and activity in rubber mixes. Fractionation turned out to be more effective than grinding from the point of view of using ash as a filler for rubber mixes, because it results in higher specific surface area (SSA) and chemical composition differentiation. Carbon black can be replaced by up to 40% by weight with the fly ash fraction (FFA) of dimensions below 125 µm, without any significant deterioration in the mechanical properties of styrene butadiene rubber (SBR) vulcanizates filled with 50 phr of active carbon black (N 220). Despite the larger fly ash fraction of grain dimensions in the range between 125 and 250 µm presenting the highest specific surface area, the particle size adversely affects its strengthening effect in rubber. Taking into account all the tests performed, ranging from morphology, Payne effect and bound rubber, to mechanical and abrasion tests, the highest potential effectivity is presented by a sample containing 30 phr of N 220 and 20 phr of FFA of grain sizes from 63 to 125 µm. The obtained results indicate that fractionation seems to be an effective physical method of fly ash valorization.

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Project description:This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA) as partial replacement of cement in presence of copolymer latexes. Portland cement (PC) was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA) and 2-hydroxymethylacrylate (2-HEMA). Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM). The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final) were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes.

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Coal fly ash soil

Project description:Coal fly ash soil Raw sequence reads

| PRJNA572189 | ENA

Impact of fly ash fractionation on the zeolitization process.

Project description:Coal combustion product in the form of fly ash has been sieved and successfully utilised as a main substrate and a carrier of silicon and aluminium in a set of hydrothermal syntheses of zeolites. The final product was abundant in zeolite X phase (Faujasite framework). Raw fly ash as well as its derivatives, after being sieved (fractions: ? 63, 63-125, 125-180 and ? 180 µm), and the obtained zeolite materials were subjected to mineralogical characterisation using powder X-ray diffraction, energy-dispersive X-ray fluorescence, laser diffraction-based particle size analysis and scanning electron microscopy. The influence of fraction separation on the zeolitization process under hydrothermal synthesis was investigated. Analyses performed on the derived zeolite X samples revealed a meaningful impact of the given fly ash fraction on synthesis efficiency, chemistry, quality as well as physicochemical properties, while favouring a given morphological form of zeolite crystals. The obtained zeolites possess great potential for use in many areas of industry and environmental protection or engineering.

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