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Data characterizing compressive properties of Al/Al2O3 syntactic foam core metal matrix sandwich.

ABSTRACT: Microstructural observations and compressive property datasets of metal matrix syntactic foam core sandwich composite at quasi-static and high strain rate (HSR) conditions (525-845 s(-1)) are provided. The data supplied in this article includes sample preparation procedure prior to scanning electron and optical microscopy as well as the micrographs. The data used to construct the stress-strain curves and the derived compressive properties of all specimens in both quasi-static and HSR regions are included. Videos of quasi-static compressive failure and that obtained by a high speed image acquisition system during deformation and failure of HSR specimen are also included.

SUBMITTER: Omar MY

PROVIDER: S-EPMC4624990 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Data characterizing flexural properties of Al/Al2O3 syntactic foam core metal matrix sandwich.

Project description:Microstructural observations and flexural property datasets are provided for aluminum alloy matrix syntactic foam core sandwich composites. The tests are conducted in three-point bending configuration. The data supplied includes methods used for conducting microscopy and mechanical testing. Raw load-displacement data, which is used to plot stress-strain graphs, obtained during the flexural test is also included. Images from a DSLR camera are stitched together to form a detailed failure sequencing video. Failure of specimens is captured in sequential images using a digital camera. These images are stitched together to develop a video for visualization of failure mechanisms. Calculations are also included for a theoretical model that is used to estimate the flexural properties of the syntactic foam core sandwich.

| S-EPMC4773369 | biostudies-literature

Data characterizing tensile behavior of cenosphere/HDPE syntactic foam.

Project description:The data set presented is related to the tensile behavior of cenosphere reinforced high density polyethylene syntactic foam composites "Processing of cenosphere/HDPE syntactic foams using an industrial scale polymer injection molding machine" (Bharath et al., 2016) [1]. The focus of the work is on determining the feasibility of using an industrial scale polymer injection molding (PIM) machine for fabricating syntactic foams. The fabricated syntactic foams are investigated for microstructure and tensile properties. The data presented in this article is related to optimization of the PIM process for syntactic foam manufacture, equations and procedures to develop theoretical estimates for properties of cenospheres, and microstructure of syntactic foams before and after failure. Included dataset contains values obtained from the theoretical model.

| S-EPMC4753395 | biostudies-literature

Effect of Layer Thickness in Layered Aluminum Matrix Syntactic Foam.

Project description:This work experimentally investigates the effect of layered structure on the static and impact response of a new layered syntactic foam developed for impact energy absorption. The layered syntactic foam had the same density of 1.6 g/cm3 and the same components of 50% large spheres (L) and 50% small spheres (S) with different structures from two layers to five layers. The impact response and energy absorption were investigated by drop-weight impact tests. Under static loading, more layers led to higher yield stress and lower energy absorption. There were three types of progressive failures of layered syntactic form under impact loading. The failure propagation was examined and found to be dependent on the layer number and impact energy. Interestingly, layered syntactic foam absorbed more energy than both of its components in terms of ductility. The ductility of layered syntactic foam decreased with the increase in layer number. The peak stress of layered syntactic foam increased with the increase in layer number. Two-layered syntactic foam LS had the highest ductility under 60 J/g impact, as well as an energy absorption of 35 J/g, compared to other layered syntactic foams. Specifically, its component L had a ductility under 70 J/g and an energy absorption of 25 J/g, while component S had a ductility under 10 J/g and an energy absorption of 10 J/g.

| S-EPMC6947444 | biostudies-literature

Synthesis and Quasi-Static Compressive Properties of Mg-AZ91D-Al₂O₃ Syntactic Foams.

Project description:Magnesium alloys have considerably lower density than the aluminum alloy matrices that are typically used in syntactic foams, allowing for greater specific energy absorption. Despite the potential advantages, few studies have reported the properties of magnesium alloy matrix syntactic foams. In this work, Al₂O₃ hollow particles of three different size ranges, 0.106-0.212 mm, 0.212-0.425 mm, and 0.425-0.500 mm were encapsulated in Mg-AZ91D by a sub-atmospheric pressure infiltration technique. It is shown that the peak strength, plateau strength and toughness of the foam increases with increasing hollow sphere wall thickness to diameter (t/D) ratio. Since t/D was found to increase with decreasing hollow sphere diameter, the foams produced with smaller spheres showed improved performance-specifically, higher energy absorption per unit weight. These foams show better performance than other metallic foams on a specific property basis.

| S-EPMC5512899 | biostudies-other

Compressive Behavior and Microstructural Characteristics of Iron Hollow Sphere Filled Aluminum Matrix Syntactic Foams.

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| S-EPMC5458885 | biostudies-other

The Effect of Matrix Composition on the Deformation and Failure Mechanisms in Metal Matrix Syntactic Foams during Compression.

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| S-EPMC5459142 | biostudies-literature

An Experimental Investigation of the Mechanical Performance of EPS Foam Core Sandwich Composites Used in Surfboard Design.

Project description:Surfboard manufacturing has begun to utilise Expanded Polystyrene as a core material; however, surf literature relatively ignores this material. This manuscript investigates the mechanical behaviour of Expanded Polystyrene (EPS) sandwich composites. An epoxy resin matrix was used to manufacture ten sandwich-structured composite panels with varying fabric reinforcements (carbon fibre, glass fibre, PET) and two foam densities. The flexural, shear, fracture, and tensile properties were subsequently compared. Under common flexural loading, all composites failed via compression of the core, which is known in surfing terms as creasing. However, crack propagation tests indicated a sudden brittle failure in the E-glass and carbon fibre facings and progressive plastic deformation for the recycled polyethylene terephthalate facings. Testing showed that higher foam density increased the flex and fracture mechanical properties of composites. Overall, the plain weave carbon fibre presented the highest strength composite facing, while the single layer of E-glass was the lowest strength composite. Interestingly, the double-bias weave carbon fibre with a lower-density foam core presented similar stiffness behaviour to standard E-glass surfboard materials. The double-biased carbon also improved the flexural strength (+17%), material toughness (+107%), and fracture toughness (+156%) of the composite compared to E-glass. These findings indicate surfboard manufacturers can utilise this carbon weave pattern to produce surfboards with equal flex behaviour, lower weight and improved resistance to damage in regular loading.

| S-EPMC10304318 | biostudies-literature

Damage Characterization during Compression in a Perlite-Aluminum Syntactic Foam.

Project description:Aluminum matrix (Al99.5) syntactic foam containing expanded perlite particles was produced using the pressure infiltration technique. The dominant deformation mechanisms during compression of this foam were determined by sequential k-means analysis of the acoustic emission data. Since the different deformation mechanisms were concurrently active even at small strains, successive unloading and reloading measurement was proposed for cluster identification. The repetitive unloading and reloading allowed us to identify two mechanical parameters, namely the unloading modulus and the loss for unloading-reloading cycles. Based on the correlations among the strain localization within the specimen, the acoustic emission results, the changes in these mechanical parameters, and the transition from quasi-elastic deformation to plasticity were revealed in this material.

| S-EPMC6829569 | biostudies-literature

Structure and Compressive Properties of Invar-Cenosphere Syntactic Foams.

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| S-EPMC5456466 | biostudies-other

Influence of Partially Debonded Interface on Elasticity of Syntactic Foam: A Numerical Study.

Project description:The effect of interfacial bonding of glass hollow microspheres and a polymer matrix on the elastic properties of syntactic foam was investigated using representative volume element (RVE) models, including partially debonded interfaces. Finite element analysis, with models having different debonding geometries, was performed to numerically estimate the elastic behavior of the models. The models consisted of bonded and debonded regions of interfaces; the bonded region was treated as the perfectly bonded interface, while the Coulomb friction model was used to describe the debonded region with a small friction coefficient. The changes in the tensile and compressive moduli of the foams were investigated in terms of the degree of interfacial debonding and debonding geometry.

| S-EPMC5578277 | biostudies-literature

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