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Guided Slow Continuous Suspension Film Flow for Mass Production of Submicrometer Spherical Particles by Pulsed Laser Melting in Liquid.

ABSTRACT: Pulsed laser melting in liquid (PLML) is a technique to fabricate submicrometer crystalline spherical particles of various materials by laser irradiation of suspended raw particles with random shapes. To fully exploit the unique features of PLML-fabricated particles (crystalline and spherical) in practice, a mass-production PLML technique is required. To this end, the present study develops a new slit nozzle that guides the suspension film flow into a non-droplet continuous stream with a low flow rate. These two incompatible flow properties (continuity and slowness) are difficult to be realized for a liquid jet to free space. The suspension film flow was irradiated with a typical laboratory scale-flash lamp pumping laser at 30?Hz pulse frequency. Only a single flow passage of the slit nozzle with a few laser pulse irradiation transformed 95% of the raw particles into spherical particles. This spheroidizing ratio exceeded those of low-rate drip flow and high-rate cylindrical laminar flow directly jetted into free space through a Pasteur pipette nozzle. Extrapolating the data obtained from a 20-ml suspension, the average production rate was determined as 195?mg?h^-1. The high spheroidizing ratio and yield through the slit nozzle is attributable to the uniquely slow but continuous liquid film flow. The structure of the slit nozzle also prevents particles from adhering to the slit wall during continuous laser irradiation. Thus, the suspension film flow through the newly developed slit nozzle can potentially scale up the PLML technique to mass production.

SUBMITTER: Ishikawa Y

PROVIDER: S-EPMC6155078 | biostudies-literature | 2018 Sep

REPOSITORIES: biostudies-literature

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Guided Slow Continuous Suspension Film Flow for Mass Production of Submicrometer Spherical Particles by Pulsed Laser Melting in Liquid.

Ishikawa Yoshie Y Koshizaki Naoto N

Scientific reports 20180921 1

Pulsed laser melting in liquid (PLML) is a technique to fabricate submicrometer crystalline spherical particles of various materials by laser irradiation of suspended raw particles with random shapes. To fully exploit the unique features of PLML-fabricated particles (crystalline and spherical) in practice, a mass-production PLML technique is required. To this end, the present study develops a new slit nozzle that guides the suspension film flow into a non-droplet continuous stream with a low flo ...[more]

PMID: 30242274

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Project description:This work thoroughly investigates chemical solvent-particles interactions during the formation of composite particles by pulsed laser melting of α-Fe2O3. Two solvents, with different dielectric constants, such as ethyl acetate (εr = 6) and ethanol (εr = 24.6), were examined in terms of their effect on the morphology, size, and phase composition of iron oxide composites. We calculated the laser fluence curves using the heating-melting-evaporation approach to identify the critical particle size that undergoes the phase changes first. We assessed the temperature of the particles irradiated with 390 mJ/pulse.cm2 in both solvents, including the heat dissipation between the particles and the liquid. The phase diagram of the Fe-O-C-H system was calculated to determine the temperature-pressure relationship of the system in equilibrium. We also employed an in situ GC-MS analysis to identify the volatile products during irradiation. Based on our experimental results, we concluded that the final diameter of the composites increases from 400 to 600 nm, along with the decreasing dielectric constant of the solvent, which is related to the different polarization of the organic liquid and the degree of particle agglomeration. The reduction of hematite in ethanol proceeded much faster, ending up with Fe/FeCx, while in ethyl acetate, it ended up with Fe3O4. Among all the particles, those with a diameter of 200 nm have the highest temperature and undergo the phase transition first. The temperature of a 200 nm composite particle in ethanol is slightly lower than in ethyl acetate, i.e. 1870 K as compared to 1902 K. Phase equilibrium diagrams proved the existence of Fe, FeO, and Fe3O4 as the preferred phases at about 1900 K. Our research provides a new insight into the process of submicron particle formation during pulsed laser irradiation and allows proposing a mechanism for the growth of particles of different size and phase composition depending on the solvent.

Dataset Information

Guided Slow Continuous Suspension Film Flow for Mass Production of Submicrometer Spherical Particles by Pulsed Laser Melting in Liquid.

Publications

Guided Slow Continuous Suspension Film Flow for Mass Production of Submicrometer Spherical Particles by Pulsed Laser Melting in Liquid.

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