Dataset Information

Maximum acceptable frequency of lift for combined manual material handling task in Malaysia.

ABSTRACT:

Background

Extensive studies have been carried out over the years to determine the maximum acceptable weight that a worker is capable of lifting in a given situation among Occidental populations across Europe and US. Nonetheless, studies that place emphasis on using lifting frequency as the quantifying task parameter, especially in developing countries such as Malaysia, appear to be in scarcity. Hence, this study determined the maximum acceptable frequency of lift (MAFL) for combined manual material handling (MMH) tasks amongst Malaysian males.

Method

Two lifting loads were considered in this study: 1 kg and 5 kg. Each subject adjusted his frequency of lifting using a psychophysical approach. The subjects were instructed to perform combined MMH task as fast as they could over a period of 45 minutes without exhausting themselves or becoming overheated. The physiological response energy expenditure was recorded during the experimental sessions. The ratings of perceived exertion (RPE) for four body parts (forearms, upper arm, lower back and entire body) were recorded after the subjects had completed the instructed task.

Results

The mean frequencies of the MMH task had been 6.8 and 5.5 cycles/minute for lifting load of 1 and 5 kg, respectively, while the mean energy expenditure values were 4.16 and 5.62 kcal/min for 1 and 5 kg load, respectively. These displayed a significant difference in the Maximum Acceptable Frequency of Lift (MAFL) between the two loads, energy expenditure and RPE (p < 0.05) whereby the subjects appeared to work harder physiologically for heavier load.

Conclusion

It can be concluded that it is significant to assess physiological response and RPE in determining the maximum acceptable lifting frequency at varied levels of load weight. The findings retrieved in this study can aid in designing tasks that do not exceed the capacity of workers in order to minimise the risk of WRMSDs.

SUBMITTER: Widia M

PROVIDER: S-EPMC6541240 | biostudies-literature | 2019

REPOSITORIES: biostudies-literature

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Publications

Maximum acceptable frequency of lift for combined manual material handling task in Malaysia.

Widia Mirta M Md Dawal Siti Zawiah SZ Yusoff Nukman N

PloS one 20190529 5

<h4>Background</h4>Extensive studies have been carried out over the years to determine the maximum acceptable weight that a worker is capable of lifting in a given situation among Occidental populations across Europe and US. Nonetheless, studies that place emphasis on using lifting frequency as the quantifying task parameter, especially in developing countries such as Malaysia, appear to be in scarcity. Hence, this study determined the maximum acceptable frequency of lift (MAFL) for combined man ...[more]

PMID: 31141545

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Project description:(1) Background: Low back disorders are a leading cause of missed work and physical disability in manual material handling due to repetitive lumbar loading and overexertion. Ergonomic assessments are often performed to understand and mitigate the risk of musculoskeletal overexertion injuries. Wearable sensor solutions for monitoring low back loading have the potential to improve the quality, quantity, and efficiency of ergonomic assessments and to expand opportunities for the personalized, continuous monitoring of overexertion injury risk. However, existing wearable solutions using a single inertial measurement unit (IMU) are limited in how accurately they can estimate back loading when objects of varying mass are handled, and alternative solutions in the scientific literature require so many distributed sensors that they are impractical for widespread workplace implementation. We therefore explored new ways to accurately monitor low back loading using a small number of wearable sensors. (2) Methods: We synchronously collected data from laboratory instrumentation and wearable sensors to analyze 10 individuals each performing about 400 different material handling tasks. We explored dozens of candidate solutions that used IMUs on various body locations and/or pressure insoles. (3) Results: We found that the two key sensors for accurately monitoring low back loading are a trunk IMU and pressure insoles. Using signals from these two sensors together with a Gradient Boosted Decision Tree algorithm has the potential to provide a practical (relatively few sensors), accurate (up to r2 = 0.89), and automated way (using wearables) to monitor time series lumbar moments across a broad range of material handling tasks. The trunk IMU could be replaced by thigh IMUs, or a pelvis IMU, without sacrificing much accuracy, but there was no practical substitute for the pressure insoles. The key to realizing accurate lumbar load estimates with this approach in the real world will be optimizing force estimates from pressure insoles. (4) Conclusions: Here, we present a promising wearable solution for the practical, automated, and accurate monitoring of low back loading during manual material handling.

Project description:Efficacy of classical manual material handling (MMH) training interventions on back pain prevention at the workplace has been called into question. The way that observation (self-observation or hetero-observation) is used in other areas to create feedback addressed to modify motor activities can justify innovative components for these interventions. However, their implementation and evaluation cannot be done without tackling the methodological challenge of developing a reliable observational instrument to measure manual handling practice during the training process. The aims of this study were: (1) justify and develop an hetero-observation (H-O) instrument to assess changes in the worker behavioral patterns with a level of analysis convenient to derive a parallel version for the systematic self-observation (S-O) during training on MMH; (2) provide evidence on the inter-rater reliability of the H-O instrument; (3) provide evidence on the usability of the S-O instrument and its perceived usefulness; and (4) provide evidence on the benefits that can be derived with the use of the H-O instrument to create feedback based on T-pattern and polar coordinate analysis. A mixed method approach mainly grounded on systematic observation was used. A convenience sample composed by blue-collar workers participated in the study. Based on literature review and expert opinion, the H-O instrument proposed was composed by six dimensions (feet, knee joints, back, elbow joints, load position, and interaction between back tilt and displacement) plus a structural dimension which defined MMH phases. The inter-rater reliability of this instrument was almost perfect for all dimensions using a tolerance level of 2 s (the range of time-unit kappa was from 0.93 to 0.97 and the range of event-based kappa was from 0.82 to 0.9). The usability and usefulness of the S-O instrument was highly valued by workers. Regarding the way to use hetero-observations to create feedback, the paper shows the great potential of T-pattern and polar coordinate analysis. The observational instruments developed combined with these techniques make it possible to characterize the body positions adopted during manual handling performance, and this is crucial to create feedback on performance instead of only feedback on results.

Project description:In typical manual material handling, the variations in walking pattern are decided by various factors, such as load being handled, frequency of handling, walking surface, etc. Traditional gait analysis protocols commonly evaluate individual factor within specified ranges associated with particular activities or pathologies. However, existing literature underscores the concurrent impact of multiple factors on gait. This study identifies five pivotal factors-walking speed, surface slope, load carried, carrying method, and footwear-as contributors to gait alterations. To address risk factors in manual material handling activities, we propose a unique design-of-experiment-based approach for multi-task gait analysis. Unraveling the relationship between manual handling attributes and human gait holds paramount importance in formulating effective intervention strategies. We optimized the five input factors across a cohort of 15 healthy male participants by employing a face-centered central composite design experimentation. A total of 29 input factor combinations were tested, yielding a comprehensive dataset encompassing 18 kinematic gait parameters (such as cadence, step length etc., measured using inertial measurement system), the isolated impacts of factors, and the interplay of two-factor interactions with corresponding responses. The results illuminate the optimal scenarios of input factors that enhance individual gait performance-these include wearing appropriate footwear, employing a backpack for load carriage, and maintaining a moderate walking pace on a medium slope with minimal load. The study identifies walking speed and load magnitude as primary influencers of gait mechanics, followed by the chosen carrying method. In consequence, the insights gained advocate for the refinement of manual material handling tasks based on the outcomes, effectively mitigating the risk of musculoskeletal disorders by suggesting the interventions for posture correction.

Dataset Information

Maximum acceptable frequency of lift for combined manual material handling task in Malaysia.

Background

Method

Results

Conclusion

Publications

Maximum acceptable frequency of lift for combined manual material handling task in Malaysia.

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