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Epoxy Based Blends for Additive Manufacturing by Liquid Crystal Display (LCD) Printing: The Effect of Blending and Dual Curing on Daylight Curable Resins.

ABSTRACT: Epoxy-based blends printable in a Liquid Crystal Display (LCD) printer were studied. Diglycidyl ether of bisphenol A (DGEBA) mixed with Diethyltoluene diamine (DETDA) was used due to the easy processing in liquid form at room temperature and slower reactivity until heated over 150 ° C. The DGEBA/DETDA resin was mixed with a commercial daylight photocurable resin used for LCD screen 3D printing. Calorimetric, dynamic mechanical and rheology testing were carried out on the resulting blends. The daylight resins showed to be thermally curable. Resin's processability in the LCD printer was evaluated for all the blends by rheology and by 3D printing trials. The best printing conditions were determined by a speed cure test. The use of a thermal post-curing cycle after the standard photocuring in the LCD printer enhanced the glass transition temperature T g of the daylight resin from 45 to 137 ° C when post-curing temperatures up to 180 ° C were used. The T g reached a value of 174 ° C mixing 50 wt% of DGEBA/DETDA resin with the photocurable resin when high temperature cure cycle was used.

SUBMITTER: Tosto C

PROVIDER: S-EPMC7408060 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Project description:We investigated the influence of anion type (salicylate, [(MOB)MIm][Sal], vs chloride, [(MOB)MIm][Cl]) of imidazolium-based ionic liquid (IL) and its content on the curing kinetics of bisphenol A diglicydyl ether (DGEBA of molecular weight M n = 340 g/mol). Further physicochemical properties (i.e., glass transition temperature, T g, and conductivity, σdc) of produced polymers were investigated. The polymerization of the studied systems was examined at various molar ratios (1:1, 10:1, and 20:1) at different reaction temperatures (T reaction = 353-383 K) by using differential scanning calorimetry (DSC). Interestingly, both DGEBA/IL compositions studied herein revealed significantly different reaction kinetics and yielded materials of completely distinct physical properties. Surprisingly, in contrast to [(MOB)MIm][Cl], for the low concentration of [(MOB)MIm][Sal] in the reaction mixture, an additional step in the kinetic curves, likely due to the combined enhanced initiation activity of anion (salicylate)-cation (imidazolium-based), was noted. To thoroughly analyze the kinetics of all studied systems, including the two-step kinetics of DGEBA/[(MOB)MIm][Sal], we applied a new approach that relies on the combination of the two phenomenological Avrami equations. Analysis of the determined constant rates revealed that the reaction occurring in the presence of the salicylate anion is characterized by higher activation energy with respect to those with the chloride. Moreover, DGEBA/[(MOB)MIm][Sal] cured materials have higher T g in comparison to DGEBA polymerized with [(MOB)MIm][Cl] independent of the IL concentration. This fact might indicate that, most likely, the products of hardening are highly cross-linked (high T g) or oligomeric linear polymers (low T g) in the former and latter cases, respectively. Such a change in the chemical structure of the polymer is also reflected in the dc conductivity measured at the glass transition temperature, which is much higher for DGEBA cured with [(MOB)MIm][Cl]. Herein, we have clearly demonstrated that the type of anion has a crucial impact on the polymerization mechanism, kinetics, and properties of produced materials.

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Epoxy Based Blends for Additive Manufacturing by Liquid Crystal Display (LCD) Printing: The Effect of Blending and Dual Curing on Daylight Curable Resins.

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