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Potential Use of Wollastonite as a Filler in UF Resin Based Medium-Density Fiberboard (MDF).

ABSTRACT: Urea-formaldehyde (UF) resins are primary petroleum-based, increasing their potential environmental footprint. Identifying additives to reduce the total amount of resin needed without adversely affecting the panel properties could reduce these impacts. Wollastonite is a mineral containing calcium and silica that has been used as an additive in a variety of materials and may be useful as a resin extender. Nanoscale wollastonite has been shown to enhance the panel properties but is costly. Micron-scale wollastonite may be a less costly alternative. Medium-density fiberboards were produced by blending a hardwood furnish with UF alone, micron-sized wollastonite alone, or a 9:1 ratio of UF to wollastonite. Panels containing of only wollastonite had poor properties, but the properties of panels with 9:1 UF/wollastonite were similar to the UF-alone panels, except for the internal bond strength. The results suggest that small amounts of micron-sized wollastonite could serve as a resin extender. Further studies are suggested to determine if the micron-sized material has similar positive effects on the resin curing rate.

SUBMITTER: Taghiyari HR

PROVIDER: S-EPMC7408164 | biostudies-literature |

REPOSITORIES: biostudies-literature

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Engineering Composites Made from Wood and Chicken Feather Bonded with UF Resin Fortified with Wollastonite: A Novel Approach.

Project description:Wood-composite panel factories are in shortage of raw materials; therefore, finding new sources of fibers is vital for sustainable production. The effects of chicken feathers, as a renewable source of natural fibers, on the physicomechanical properties of medium-density fiberboard (MDF) and particleboard panels were investigated here. Wollastonite was added to resin to compensate possible negative effects of chicken feathers. Only feathers of the bodies of chickens were added to composite matrix at 5% and 10% content, based on the dry weight of the raw material, particles or fibers. Results showed significant negative effects of 10%-feather content on physical and mechanical properties. However, feather content of 5% showed some promising results. Addition of wollastonite to resin resulted in the improvement of some physical and mechanical properties. Wollastonite acted as reinforcing filler in resin and improved some of the properties; therefore, future studies should be carried out on the reduction of resin content. Moreover, density functional theory (DFT) demonstrated the formation of new bonds between wollastonite and carbohydrate polymers in the wood cell wall. It was concluded that chicken feathers have potential in wood-composite panel production.

| S-EPMC7240470 | biostudies-literature

Effect of Embedment of MWCNTs for Enhancement of Physical and Mechanical Performance of Medium Density Fiberboard.

Project description:In this research work effect of embedment of multiwall carbon nanotubes (MWCNTs) on the physical and mechanical properties of medium density fiberboard (MDF) have been investigated. The MWCNTs were embedded in urea formaldehyde resin (UF) at 0, 1.5%, 3% and 5% concentrations by weight for the manufacturing of nano-MDF. The addition of these nanoparticles enhanced thermal conductivity by 24.2% reduced curing time by 20% and controlled formaldehyde emission by 59.4%. The internal bonding (I.B), modulus elasticity (MOE), modulus of rupture (MOR), thickness swelling (Ts) and water absorption (WA) properties were improved significantly by 21.15%, 30.2%, 28.3%, 44.8% and 29% respectively as compared to controlled MDF.

| S-EPMC7824487 | biostudies-literature

Calcium hydroxyapatite nanoparticles as a reinforcement filler in dental resin nanocomposite.

Project description:The current study focuses on the fabrication of calcium hydroxyapatite (Ca10(PO4)6(OH)2) (HA) in a nanorange having whiskers- and cubic-shaped uniform particle morphology. The synthesized HA particles hold a promising feature as reinforcement fillers in dental acrylic resin composite. They increase the efficacy of reinforcement by length and aspect ratio, uniformity, and monodispersity. Therefore, the acrylic resin was reinforced with the as-synthesized monodispersed HA filler particles (0.2-1 Wt%). The presence of filler particles in the composite had a noticeable effect on the tribological and mechanical properties of the dental material. The morphological effect of HA particles on these properties was also investigated, revealing that cubic-shaped particles showed better results than whiskers. The as-fabricated composite (0.4 Wt%) of the cubic-shaped filler particles showed maximum hardness and improved antiwear/antifriction properties. Particle loading played its part in determining the optimum condition, whereas particle size also influenced the reinforcement efficiency. The current study revealed that particle morphology, particle size, uniformity, etc., of HA fillers, greatly influenced the tribological and mechanical properties of the acrylic resin-based nanocomposite. Improvement in the tribological properties of HA particle-reinforced acrylic resin composites (HA-acrylic resin) followed the trend as AR < CmC < WC < CC.

| S-EPMC8487884 | biostudies-literature

Characterisation of the Filler Fraction in CAD/CAM Resin-Based Composites.

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| S-EPMC8071413 | biostudies-literature

Novel method for scalable synthesis of wollastonite nanoparticle as nano-filler in composites for promotion of anti-corrosive property.

Project description:This study is focused on novel anti-corrosive support. This coating is based on the mixed matrix (MM) including epoxy and its hardener as thermoset polymer, melamine-formaldehyde as the organic phase, activated graphite as both inorganic and conductive phases, as well as wollastonite nanoparticles as filler. The wollastonite nanoparticles are synthesized by the new and novel method as suitable etching using hydrofluoric acid, "HF" at room temperature (25 ℃). The synthesized wollastonite nanoparticles are then adapted as a suitable filler during the formation of a new type of MM anti-corrosive coating for the preservation of metals form any corrosion. According to the results, during coating the MM, significant positive characteristics such as enough positive open circuit potential (OCP), small enough (icorr), low cost, significant chemical/mechanical stability and acceptable flexibility are observed. Based on to the weight-loss analysis test on the MM-modified stainless steel during a 42-day time interval, the corrosion rate % is decreased from 74.86 to 0.34. In addition, the electrochemical impedance spectroscopy reveals major enhancements in the double-layer resistance and solution resistance of the cell system. Based on the electrochemical measurements, noticeable reduction and enhancement are observed in the correction rate and potential, respectively, during introducing hard corrosive conditions such as NaCl (3.0%, w/v) and HCl (1.0 mol L-1) environments that reveal the acceptable anti-corrosive behavior of the synthesized MM. The introduced MM is therefore considered as low cost, safe, eco-friendly, industrial-justified anti-corrosion support.

| S-EPMC7843617 | biostudies-literature

Optimization of Epoxy Resin: An Investigation of Eggshell as a Synergic Filler.

Project description:Epoxy resin based on bisphenol A diglycidyl ether/anhydride methyl tetrahydrophthalic/2,4,6-tris(dimethylaminomethyl)phenol (DGEBA/MTHPA/DEH 35) was produced by magnetic stirring; chicken eggshell (ES) was added as cure improver. Thermal stability, cure parameters, mechanical properties, and fracture surface were investigated by thermogravimetry (TGA), differential scanning calorimetry (DSC), tensile experiments, and scanning electron microscopy (SEM). In general, the addition of ES slightly decreased the thermal stability, being T0.05 5% lower than that of the reference sample. The cure rate increased with the heating rates, while best results were obtained upon addition of neat membrane (M) from ES. Surprisingly, the mechanical properties were significantly improved with ES as well as with M, being the Young's modulus 18% higher, the tensile strength 50% higher, and the deformation 35% higher than those of epoxy resin. SEM images showed that the synthetic compounds presented a smooth fracture surface, while the compounds with ES and M had a rougher surface with multiplane fractures, suggesting a fracture with higher energy absorption. In conclusion, epoxy/ES composites with better performance were produced, and effective tools are provided to control and attain in the future even better properties with ecological features.

| S-EPMC6540584 | biostudies-literature

Influence of Filler Loading on the Mechanical Properties of Flowable Resin Composites.

Project description:The aim of this study was to evaluate the correlation between the percent of inorganic filler by weight (wt. %) and by volume (vol. %) of 11 flowable resin composites (FRCs) and their mechanical properties. To establish the correlation, the quantity of inorganic filler was determined by combustion and shape/size analyzed by SEM images. The compressive strength (CS), flexural strength (FS), and flexural modulus (FM) were determined. The CS values were between 182.87-310.38 MPa, the FS values ranged between 59.59 and 96.95 MPa, and the FM values were between 2.34 and 6.23 GPa. The percentage of inorganic filler registered values situated between 52.25 and 69.64 wt. % and 35.35 and 53.50 vol. %. There was a very good correlation between CS, FS, and FM vs. the inorganic filler by wt. % and vol. %. (R2 = 0.8899-0.9483). The highest regression was obtained for the FM values vs. vol. %. SEM images of the tested FRCs showed hybrid inorganic filler for Filtek Supreme XT (A3) and StarFlow (A2) and a homogeneous type of inorganic filler for the other investigated materials. All of the FS values were above 50 MPa, the ISO 4049/2019 limit for FRCs.

| S-EPMC7142558 | biostudies-literature

Strain Measurements within Fiber Boards. Part I: Inhomogeneous Strain Distribution within Medium Density Fiberboards (MDF) Loaded Perpendicularly to the Plane of the Board.

Project description:Internal bond strength testing is a widely used approach for testing quality traits of wood based panels. Generally, failure of internal bond specimens is due to adhesion and/or wood failure in the specimen. It has been reported that a composite product with a large variation in the vertical density profile fails in the center part of the board which is either the middle of the core layer or the transition zone between core layer and face layer. The density in the failure zone is typically 50% lower than the maximum density in the face layers. The aim of this study was to analyze the strain distribution in a specimen under tension perpendicular to the panel plane. The results showed that a high variety of strain magnitude occurred in the specimen. The strain is either aligned with the tension direction or a tension zone is built in one of the edge zones leading to failure. Vector graphics of the specimen show the problematic test setup of internal bond strength measurement. Strain spots in the edges lead to the assumption of an uneven stress distribution due to the momentum which results from non-perfect alignment or irregularities in the test setup.

| S-EPMC5448965 | biostudies-other

Mechanical Properties of Epoxy Resin Mortar with Sand Washing Waste as Filler.

Project description:The objective of this study was to investigate the potential use of sand washing waste as filler for epoxy resin mortar. The mechanical properties of four series of mortars containing epoxy binder at 10, 15, 20, and 25 wt. % mixed with sand blended with sand washing waste filler in the range of 0-20 wt. % were examined. The compressive and flexural strength increased with the increase in epoxy and filler content; however, above epoxy 20 wt. %, slight change was seen in strength due to increase in epoxy and filler content. Modulus of elasticity also linearly increased with the increase in filler content, but the use of epoxy content beyond 20 wt. % decreased the modulus of elasticity of the mortar. For epoxy content at 10 wt. %, poor bond strength lower than 0.8 MPa was observed, and adding filler at 20 wt. % adversely affected the bond strength, in contrast to the mortars containing epoxy at 15, 20, 25 wt. %. The results indicate that the sand washing waste can be used as potential filler for epoxy resin mortar to obtain better mechanical properties by adding the optimum level of sand washing waste filler.

| S-EPMC5503406 | biostudies-other

Long-Term Formaldehyde Emission Potential from UF- and NAF-Bonded Particleboards.

Project description:As a result of the dominance of urea formaldehyde (UF)-bonded particleboard, it seemed worthwhile to examine formaldehyde emissions years after production. A California Air Resources Board (CARB) phase II-compliant commercial particleboard produced with a UF resin adhesive was compared to a no-added formaldehyde (NAF)-particleboard produced with Soyad™ adhesive resin for formaldehyde emissions during exposure to elevated humidity and temperature conditions after being in a room at 21 ± 1.9 °C, 50 ± 3.3% relative humidity for 3.5 years. A modified version of EN 717-3 was used to collect formaldehyde emissions under typical along with higher temperature and humidity conditions. The formaldehyde emissions from the commercial particleboard panel bonded with a UF adhesive even after the 3.5 years of exposure greatly increased only during exposure of the panels to elevated heat and humidity compared to typical testing conditions. The amounts were the same as those with the previous shorter-term study. In contrast, formaldehyde emissions from the NAF-bonded particleboard were not as susceptible (in absolute terms) to increases in temperature and relative humidity conditions.

| S-EPMC7464696 | biostudies-literature

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