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Scalable and High-Throughput Top-Down Manufacturing of Optical Metasurfaces.


ABSTRACT: Metasurfaces have shown promising potential to miniaturize existing bulk optical components thanks to their extraordinary optical properties and ultra-thin, small, and lightweight footprints. However, the absence of proper manufacturing methods has been one of the main obstacles preventing the practical application of metasurfaces and commercialization. Although a variety of fabrication techniques have been used to produce optical metasurfaces, there are still no universal scalable and high-throughput manufacturing methods that meet the criteria for large-scale metasurfaces for device/product-level applications. The fundamentals and recent progress of the large area and high-throughput manufacturing methods are discussed with practical device applications. We systematically classify various top-down scalable patterning techniques for optical metasurfaces: firstly, optical and printing methods are categorized and then their conventional and unconventional (emerging/new) techniques are discussed in detail, respectively. In the end of each section, we also introduce the recent developments of metasurfaces realized by the corresponding fabrication methods.

SUBMITTER: Lee T 

PROVIDER: S-EPMC7435655 | biostudies-literature | 2020 Jul

REPOSITORIES: biostudies-literature

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Scalable and High-Throughput Top-Down Manufacturing of Optical Metasurfaces.

Lee Taejun T   Lee Chihun C   Oh Dong Kyo DK   Badloe Trevon T   Ok Jong G JG   Rho Junsuk J  

Sensors (Basel, Switzerland) 20200723 15


Metasurfaces have shown promising potential to miniaturize existing bulk optical components thanks to their extraordinary optical properties and ultra-thin, small, and lightweight footprints. However, the absence of proper manufacturing methods has been one of the main obstacles preventing the practical application of metasurfaces and commercialization. Although a variety of fabrication techniques have been used to produce optical metasurfaces, there are still no universal scalable and high-thro  ...[more]

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