Browse
Submit Data
Databases
API
Help

Dataset Information

6 Views

0 Connections

0 Citations

0 Reanalyses

0 Downloads

Omics score: 0

Calculation of Coke Layers Situation in the Cohesive Zone of Blast Furnace.

ABSTRACT: Coke is the only batch component that does not soften in blast furnace thermal conditions. It is especially important at the temperatures of the cohesive zone forming because coke layers are the only gas-permeable charge. The aim of the work described in this article is the identification of individual coke layers situation in the cohesive zone. Numerical calculations of the cohesive zone situation are based on the horizontal below burden probe measures, however, coke layers are calculated using analytical geometry. The results can be presented as a bitmap; the individual and total area of the coke layers passing gases through the cohesive zone is also calculated. This form of results allows for subjective but quick assessment of the blast furnace operation by its crew.

SUBMITTER: Bernasowski M

PROVIDER: S-EPMC7795097 | biostudies-literature | 2021 Jan

REPOSITORIES: biostudies-literature

ACCESS DATA

Json Xml

Publications

Calculation of Coke Layers Situation in the Cohesive Zone of Blast Furnace.

Bernasowski Mikolaj M Klimczyk Arkadiusz A Stachura Ryszard R

Materials (Basel, Switzerland) 20210103 1

Coke is the only batch component that does not soften in blast furnace thermal conditions. It is especially important at the temperatures of the cohesive zone forming because coke layers are the only gas-permeable charge. The aim of the work described in this article is the identification of individual coke layers situation in the cohesive zone. Numerical calculations of the cohesive zone situation are based on the horizontal below burden probe measures, however, coke layers are calculated using ...[more]

PMID: 33401614

Similar Datasets

A comprehensive investigation of the reaction behaviorial features of coke with different CRIs in the simulated cohesive zone of a blast furnace.

Project description:The reaction characteristics and mechanism of coke with different coke reactivity indices (CRIs) in the high-temperature zone of a blast furnace should be fully understood to correctly evaluate the coke quality and optimize ironmaking. In this work, low-CRI coke (coke A) and high-CRI coke (coke B) were charged into a thermogravimetric analyzer to separately study their microstructural changes, gasification characteristics, and reaction mechanism under simulated cohesive zone conditions in a blast furnace. The results show that both coke A and coke B underwent pyrolysis, polycondensation, and graphitization during the heat treatment. The pyrolysis, polycondensation, gasification speed, and dissolution speed rates of coke B were higher than those of coke A. Direct and indirect reduction between sinter and coke occurred in the cohesive zone and had different stages. The consumption rate of coke B was faster than that of coke A during the coke-sinter reduction. The carbon molecules of coke A must absorb more energy to break away from the skeleton than those of coke B.

| S-EPMC7799840 | biostudies-literature

A study on the characteristics of coke in the hearth of a superlarge blast furnace.

Project description:An in-depth study on the characteristics of coke in the hearths of blast furnaces is of great significance for explaining the mechanism of coke deterioration in blast furnaces. In the present work, the changes in macromorphology, degree of graphitization, and microstructure of the coke taken from different hearth locations of a 5,800 m3 superlarge blast furnace during its intermediate repair period were systematically studied. Significant differences were found between cokes obtained from the edge ("edge coke") and from the center ("center coke") of the hearth in terms of properties and degradation mechanisms. Edge coke was severely eroded by liquid metal, and only a small amount of slag was detected in the coke porosity, whereas center coke was basically free from erosion by liquid metal, and a large amount of slag was detected in the coke porosity. The degree of graphitization of edge coke was higher than that of center coke. The carburizing effect of liquid metal was the main cause of the degradation of edge coke and made it smaller or even disappear. Center coke was degraded due to the combination of two factors: slag inserted into micropores on the surface of center coke loosened the surface structure; and graphite-like flakes that appeared on the center coke surface lowered the strength and caused cracks in the surface.

| S-EPMC7928459 | biostudies-literature

Geopolymer Based on Mechanically Activated Air-cooled Blast Furnace Slag.

Project description:An efficient solution to increase the sustainability of building materials is to replace Portland cement with alkali-activated materials (AAM). Precursors for those systems are often based on water-cooled ground granulated blast furnace slags (GGBFS). Quenching of blast furnace slag can be done also by air but in that case, the final product is crystalline and with a very low reactivity. The present study aimed to evaluate the cementitious properties of a mechanically activated (MCA) air-cooled blast furnace slag (ACBFS) used as a precursor in sodium silicate alkali-activated systems. The unreactive ACBFS was processed in a planetary ball mill and its cementing performances were compared with an alkali-activated water-cooled GGBFS. Mixes based on mechanically activated ACBFS reached the 7-days compressive strength of 35 MPa and the 28-days compressive strength 45 MPa. The GGBFS-based samples showed generally higher compressive strength values.

| S-EPMC7085006 | biostudies-literature

Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag.

Project description:Foamed mortar with a density of 1300 kg/m³ was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV) and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

| S-EPMC5455276 | biostudies-other

Reactivation of a Retarded Suspension of Ground Granulated Blast-Furnace Slag.

Project description:An effective retarded suspension of ground granulated blast-furnace slag (GGBFS) needs a strong activator to reactivate the hydration. In this research study, sodium hydroxide (NaOH) as an alkali activator in two different concentrations (30 and 50 wt.%) was used to overcome the retardation and give the hardened GGBFS the reasonable strength. The study was carried out with a mixture of GGBFS, a solution of 1.0 wt.% d-gluconic acid (C₆H12O₇) as a retarder in the mixing water and a methyl cellulose as a stabilizer. The reactivation was executed after seven different periods (up to 28 days) after the system was retarded. The following investigations were performed: slump test, measurement of ultrasonic (US) velocity, compressive strength and gross density, thermogravimetry (TG) and scanning electron microscopy (SEM). The analyses of the hardened samples were carried out seven, 28 and 90 days after the reactivation. The result of the study is an effective reactivation of a retarded suspension. In this case, the activator with 50 wt.% NaOH shows a very high performance. The setting time of the reactivated binders is much longer compared to the reference, but, in the longer term, the compressive strength and the progress of the hydration exceed the performance of the reference.

| S-EPMC5456691 | biostudies-other

Recovery of scandium and neodymium from blast furnace slag using acid baking-water leaching.

Project description:The current study puts the emphasis on developing a pyro-hydrometallurgical process, called acid baking-water leaching, to recover scandium and neodymium from blast furnace slag produced by the ironmaking industry. In this process, the feed is mixed with concentrated sulfuric acid, digested at 200-400 °C, and leached in water at ambient conditions. This process offers several advantages including less acidic waste generation and rapid kinetics. With fundamental investigations into the digestion mechanism, acid to slag mass ratio and baking temperature are determined to have the most significant positive and negative impacts, respectively. At low acid to slag ratio, the silicate bearing phases in the feed do not digest, resulting in low extraction. At 200 °C baking temperature, a hydrated aluminum sulfate ((Al(H2O)6)2(SO4)3(H2O)4.4) phase with weak hydrogen bonds is formed that leaches in water rapidly (<10 min); while at 400 °C, Al2(SO4)3 with strong ionic bonds is formed that leaches at slower kinetics (>4 h). Fundamental investigations into the water leaching process indicate that the diffusion of water through the firm solid product (ash layer) is the rate determining step. We expect the results of this study would help enable valorization of industrial byproducts, in particular ironmaking slag.

| S-EPMC9056533 | biostudies-literature

Wheat Blast in Bangladesh: The Current Situation and Future Impacts.

Project description:Wheat blast occurred in Bangladesh for the first time in Asia in 2016. It is caused by a fungal pathogen, Magnaporthe oryzae Triticum (MoT) pathotype. In this review, we focused on the current status of the wheat blast in regard to host, pathogen, and environment. Despite the many efforts to control the disease, it expanded to neighboring regions including India, the world's second largest wheat producer. However, the disease occurrence has definitely decreased in quantity, because of many farmers chose to grow alternate crops according to the government's directions. Bangladesh government planned to introduce blast resistant cultivars but knowledges about genetics of resistance is limited. The genome analyses of the pathogen population revealed that the isolates caused wheat blast in Bangladesh are genetically close to a South American lineage of Magnaporthe oryzae. Understanding the genomes of virulent strains would be important to find target resistance genes for wheat breeding. Although the drier winter weather in Bangladesh was not favorable for development of wheat blast before, recent global warming and climate change are posing an increasing risk of disease development. Bangladesh outbreak in 2016 was likely to be facilitated by an extraordinary warm and humid weather in the affected districts before the harvest season. Coordinated international collaboration and steady financial supports are needed to mitigate the fearsome wheat blast in South Asia before it becomes a catastrophe.

| S-EPMC6385656 | biostudies-literature

Properties of Concrete Using Treated Low-Class Recycled Coarse Aggregate and Blast Furnace Slag Sand.

Project description:Since high quality natural aggregates are becoming scarce, it is important that industrial recycled products and by-products are used as aggregates for concrete. In Japan, the use of recycled aggregate (RG) is encouraged. Since, strength and durability of recycled aggregate concrete is lower than that of normal aggregate concrete, the use of recycled aggregate has not been significant. In order to improve physical properties of concrete using recycled coarse aggregate, blast furnace slag sand has been proposed. Recently, blast furnace slag sand is expected to improve durability, freezing, and thawing damage of concrete in Japan. Properties of fresh and hardened concrete bleeding, compressive strength, and resistance to freezing and thawing which are caused by the rapid freezing and thawing test using liquid nitrogen is a high loader than the JIS A 1148 A method that were investigated. As a result, concrete using treated low-class recycled coarse aggregate and 50% or 30% replacement of crushed sand with blast furnace slag sand showed the best results, in terms of bleeding, resistance to freezing and thawing.

| S-EPMC7078881 | biostudies-literature

Biomethanation of blast furnace gas using anaerobic granular sludge <i>via</i> addition of hydrogen.

Project description:The high concentrations of CO (toxic) and CO2 (greenhouse gases) in blast furnace gas (a by-product of steelworks) reflect its low calorific value. In this study, anaerobic granular sludge was used to convert carbon from blast furnace gas to methane via exogenous hydrogen addition. The inhibition of methane production by CO partial pressure (P CO) was found to start from 0.4 atm. The intermediate metabolites from CO to methane including acetate, propionate, and H2 accumulated at higher CO concentrations in the presence of 2-bromoethanesulfonic acid. After the introduction of H2 and blast furnace gas, although the hydrogen partial pressure (P H2 ) up to 1.54 atm resulted in the maximum CH4 yield, the whole system was not stable due to the accumulation of a large amount of volatile fatty acids. The optimum P H2 on CH4 production from the simulated blast furnace gas, 5.32 mmol g-1 VSS, was determined at 0.88 atm in this study.

| S-EPMC9083107 | biostudies-literature

A Deep Learning-based approach for forecasting off-gas production and consumption in the blast furnace.

Project description:This article presents the application of a recent neural network topology known as the deep echo state network to the prediction and modeling of strongly nonlinear systems typical of the process industry. The article analyzes the results by introducing a comparison with one of the most common and efficient topologies, the long short-term memories, in order to highlight the strengths and weaknesses of a reservoir computing approach compared to one currently considered as a standard of recurrent neural network. As benchmark application, two specific processes common in the integrated steelworks are selected, with the purpose of forecasting the future energy exchanges and transformations. The procedures of training, validation and test are based on data analysis, outlier detection and reconciliation and variable selection starting from real field industrial data. The analysis of results shows the effectiveness of deep echo state networks and their strong forecasting capabilities with respect to standard recurrent methodologies both in terms of training procedures and accuracy.Supplementary informationThe online version contains supplementary material available at 10.1007/s00521-021-05984-x.

| S-EPMC8051551 | biostudies-literature

OmicsDI is part of the ELIXIR infrastructure

OmicsDI is an Elixir interoperability service. Learn more ›

Tweets

OmicsDI Databases

PRIDE
PeptideAtlas
MassIVE
JPOST Repository
Physiome Model Repository

EGA
EVA
ENA
LINCS
PAXDB
Cell Collective

MetaboLights
Metabolomics Workbench
MetabolomeExpress
GNPS
BioModels
FAIRDOMHub

ArrayExpress
dbGaP
ExpressionAtlas
GEO
NODE

Information

Databases
Help
API
Contact us
Code on GitHub
Terms of use
Submit Data